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Can a 300Tdi head be fitted to a 200Tdi?


JimAttrill

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i have, although i have yet to run it.

The injectors are smaller and at a differnt angle so you will need these and the pipes to connect it to a 200. you will also need all the rocker assembley/ rocker cover, and i think the valves are a differnt size slightly( not sure as i jsut fitted new). The push rods are the same. think thats about it!

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  • 5 months later...
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I am now finding myself to be in this position where my head gasket let go between the combustion chamber and the water way on No3 cylinder. After getting it towed home and removed the bits to fix it, unfortunately I've found the head has a crack between the valves on No3. My vehicle is a 200tdi Defender with all the normal Defender manifolds, front covers, pipes, etc.

I'd like to know/clarify with those of you who've attempted/done the swap with a 300tdi cylinder head.

From what I can gather, one needs: Injectors, rocker shaft assembly, rocker cover and thermostat output. The fuel hard lines are not informative enough to know if the the ones that fit a Discovery will fit a Defender, yes bending is required, but will they fit?

The other thing I can't fully work out, yes the original 200tdi pistons will not be correct for 100% fuel efficiency as the combustion position is off. Will it work enough to be usable for a while?

If the pistons require replacing for a long term solution (my bores do actually need a honing, during strip down cleaning) what's the correct combination of pistons/con-rods that will fit in the block?

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15 minutes ago, Nonimouse said:

There's a fair number of engine specialists who just weld the crack up

 

There's a fair few on EbayUK.  Paddocks have a brand spanking new one and Simmonites are selling reconditioned

One person I contacted in UK, said "Sorry I haven't got the head you need, and to be honest the last one I did was a complete pain and said I would never do one again."

 

Paddocks shows it as, add to Wish List, I'm guessing it's not readily available.

 

Unfortunately I didn't say I was outside of UK, my bad. I've looked at what's available, unfortunately the current pictures don't tell the whole picture.

I've sent an email with pictures to a local engine repair place, here in Holland, hopefully they can fix the problem.

 

My previous post still stands for myself and others who may be faced with a similar problem in the near future. Is there a viable option that's suitable to keep the vehicle on the road. Or will old age finally put those cars in the grave.

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15 hours ago, Nonimouse said:

I run a 200Tdi. I have one spare engine. When it's gone, I'll either fit a V8 (which I also have) or fit an alternative diesel

Same, plus a couple of good spare heads. Tbh - I too one off with cracks between the valves and think they were incidental findings when the HG went so would be tempted to put that head back on if I was desparate.

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On 2/26/2024 at 7:46 PM, Nonimouse said:

There's a fair number of engine specialists who just weld the crack up

 

There's a fair few on EbayUK.  Paddocks have a brand spanking new one and Simmonites are selling reconditioned

Update on Paddocks, just got an email back after asking if what their website is showing is available or not, their answer was "

RTC6896 is not live on our website as we no longer sell them.

I believe that Google may have given you an old link to a part that we used to sell.

Unfortunately this cylinder head is obsolete and therefore no longer manufactured by Land Rover."

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Update,

I sent some pictures via email to Turner Engineering and asked the question if my problem with the cracks are terminal or not, the reply was uplifting to say the least. This is what the bossman himself said "Good to see in focus decent close up pictures for a change.  Minor cracking of this nature you can disregard as casting is so thick in these areas that this will not affect fit, function or purpose.  The micro cracks may have been there for years. It will cause more problems trying to rectify (weld) than simply leaving it alone."

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Edited by alfaman
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