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disco_al

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Posts posted by disco_al

  1. Anyone know where I can get a blanking pkate for the vac pump? our TDi has ABS and no EGR so it's redundant and could go in the bin.

    not really a good idea as you need the vac pump to generate the vacuum to run the servo, without it you would have no servo assistance on the normal foot brake.

  2. funny you should mention this, as i just changed my air filter this weeken and found a dead one in the air box.

    as for a finer mesh, i don't think there is one ready made, although some of the diamond pattern stuff they sell in halfrauds for the saxo brigade could be fashioned to fit just behind the standard grille i suspect. will have a play this weekend

  3. tbh they are not that good. one of our customers services them, and they are almost comparable to a navara in reliability terms. cambelt failures are common (caused by the crank pulley falling apart), rear springs fail on an almost annual basis, the air operated solenoids for the diffs/4x4 system play up, gearboxes are prone to bearing wear, fuel consumption is horrendous, the turbo's suffer with boost problems leading to limp mode, head gaskets and cracked heads are also a major problem, and they are rather uncomfortable after a long drive.

    there is barely any room in the back as well on the double cabs, very cramped, you'd be better off with a double cab 110.

  4. Hi all. I've just had one of my headlights destroyed *grumble* and can get a pair of early D2 (pre facelift) ones for a reasonable price. The LR specialist dismantler reckons they won't fit my D1 update ('94-on), whereas my understand was they would, and that's the general consensus above. Can someone who has actually done this swap confirm it is do-able and whether it's plug&play or there are any tweaks required before I put down my hard-earned? Much appreciated. Cheers.

    switching to the 99-02 disco 2 lights on a series 1 disco is a straight swap, unclip the 3 adjusters from the front panel (pull the pin and twist 1/3rd of a turn, unplug the wiring, swap the new lamp over (you may have to swap the adjusters if they are new lights) clip in job done - simples.

  5. IT'S ALIIIIIVE!!!!! We had another go last night, and spotted something really silly.

    When everything is in the timed up position, it wouldn't fire, so we rotated the crank by hand through 1 revolution, which effectively puts the cam and fuel pump 180 deg out from the crank. after scratching our heads for a few minutes while we looked at the partially assembled bottom end on the engine stand, and thought of something.....

    So, we left the timing set with the crank at TDC on 1 & 4, the cam effectively 180 deg out, and set the pump to it's timed position - and it fired and ran!!!!

    Weird or what? none of the pulley's were disturbed when i changed the belt, it was a case of old belt off, new belt on, tighten tensioner, rotate engine couple of times to make sure it lines back up, job done.

    Cheers to all for the pointers, it gave us somewhere to look.

  6. When we rebuilt a friends 110 and we put the engine back in we had the choice of 2 white wires to connect to the stop solenoid. Both were live when ignition on, so we just picked one. We spent about 4 hours trying to start it (bleeding injectors etc) until we found out the wire we chose went to 0v on cranking

    we've deduced that the stop solenoid is ok, as there is fuel from the injector pipes when cranking

  7. right, the timing has been checked and re checked and still no go :angry: so next step is we are going to try a different set if injectors to see if that makes a difference, and if all else fails we'll swap the injector pump for a spare one that we have.

    When I put my 200 in it wouldn't start - turned out to be a bad earth strap connection.....

    i'm sure i put it back on, but will double check anyway, will also run a jump lead from the block to the battery earth, just to be sure.

    If it fires up on easy start, I really doubt that's it.

    apart from the usual hammering sound of easy start, it sounds real nice when it fires

    any other suggestions are greatfully welcomed.....

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