Jump to content

custom dash project


ianmayco68

Recommended Posts

Thank you all , not a lot to post today over here bit more in my build thread . Just finished painting the dash bits ready for trimming next week hopefully .

SAM_2891.JPG.cf2d5d5e2419e177cc78959419a875fe.JPG

Wasn't after a great finish as it will have closed cell foam and vinyl on top and the inside is just to stop the rust .

  • Like 1
Link to comment
Share on other sites

So trimming started today , got the closed cell foam on ,

SAM_2908.JPG.ca2624887d0003836e98fe891fa01a57.JPG

SAM_2910.JPG.d46ed368c008f1e454d325a904e6d876.JPG

SAM_2911.JPG.f5963f818576bd07587e046aa30fd49a.JPG

SAM_2912.JPG.6c8c6104410ba74d13583a261c721c14.JPG

SAM_2913.JPG.fad9defa91982a2f77051b329b7dd014.JPG

just the center console left to do but got a few bits to do before that's done and need to sort the heater ducting but got the Suzuki swift blower motor ,

SAM_2909.JPG.6b8c874844cdbda61fbbd96219a2911b.JPG

got that fitted into the housing details in build thread .

  • Like 2
Link to comment
Share on other sites

Not a lot to show in the way of pics today , but did the test fit of the gear shifter to check the cable was ok in the hole I'd drilled , all fine except it took over an hour to get the cable off the box due to the split pin welding itself in and access isn't great but got there in the end so need either a new cable of the fitting that goes on the end , then put some etch primer on the center console ,

SAM_2926.JPG.b64fe90bfd91e37b46000f02fcbd45c9.JPG

SAM_2927.JPG.46d37bc96dc409f46e4791cca579e90f.JPG

finish the painting off next week and then the trimming , might even go fishing next Saturday , who knows .

Link to comment
Share on other sites

  • 2 weeks later...

So over the last week or so got some more done , center console painted ,

SAM_2936.JPG.37c29ada5b3914335d1c455e81950684.JPG

and scrim foam added ,

SAM_2937.JPG.6ced063e42019207963982f6cf27b6b5.JPG

did the holes in the top plate that goes over the diff lock lever for the heated seats ,

SAM_2939.JPG.d89fb7f16e342d23ed6e0e05ba0f2759.JPG

and today started the trimming ,

SAM_2938.JPG.e4caf4f2717d970b4ab4e0b3a3826730.JPG

cut all the vinyl ,

SAM_2941.JPG.edbfa2a9f5cfb77ce75c20a1a4654159.JPG

SAM_2942.JPG.d8309451dbf3f42cb45286cdbaa511c8.JPG

SAM_2943.JPG.3f91db1276e756d0b99a3721bb4530b0.JPG

and then set about trimming the dash , be kind remember I'm not a professional ,

SAM_2945.JPG.2a2a37af68b436b87cd2f1815daae136.JPG

SAM_2946.JPG.6d7f4e589dc4652cbfd353ac57c248b9.JPG

SAM_2947.JPG.ead8d3bc30f1023ffe75a9276e7a19dc.JPG

SAM_2948.JPG.0a2560aef740b04946c3fdaccd938f03.JPG

SAM_2949.JPG.d464fba770baf011facf0ec0e1955435.JPG

SAM_2950.JPG.a08dde3afa631fd793ef8044b770807c.JPG

got the dash top and the bottom to do tomorrow and the center console . Did ask the trimmer I know but he can't do anything till early April so I'm having a go myself , will need to talk to the wife nice because it will need some sewing on it .

got this for the plates that hold the gauges and switches .

SAM_2940.JPG

cheers Ian

  • Like 2
Link to comment
Share on other sites

Last two pieces done, dash top with vent surrounds in place that @vulcan bomberkindly did for me ,

SAM_2951.JPG.e6dc73e8788416ff10205d02bf7027ec.JPG

SAM_2952.JPG.850efe20b24c2f9205a071caea27cb7a.JPG

and the lower dash ,

SAM_2953.JPG.d5c98c16589d5e23a22df5b955be0ec2.JPG

SAM_2954.JPG.493adc842aaee9c2466e7be7d08efae2.JPG

just the center console left to do , ordered the battery thurs so electrics next week . All though I might fit some of the dash to see how it looks or I might leave everyone in suspense and not post any pics till it's all in and finished 

  • Like 3
Link to comment
Share on other sites

Thank you all , sadly the dash assembling will have to wait till next week as this week is wiring weekend and I also need to make the "Y" piece for the heating and the connection from heater box to the ducting . I can't make my mind up whether to open the bulkhead hole or leave it , I'm starting to think that I'll use the original bulkhead seal but make a tunnel from the heater box to the bulkhead hole , any thoughts anyone ?

Link to comment
Share on other sites

I'll get you them measurements tomorrow if that's okay Ross as I'm not there at the minute . It's trying to not make it to custom in case I sell it on or when I do , yes the lower dash is original but I welded the two parts together but I'm thinking of  making a tunnel that fits inside the original foam seal but couldn't make up my mind whether to open the bulkhead hole up to the same size as the heater box openingor tapper it .

Link to comment
Share on other sites

Yes we're very busy too , I also got a promotion to workshop foreman so I'm running the workshop now and trying to weld at the same time . I was thinking of using the closed cell foam that I used to put on the dash under the vinyl its about 2mm thickness , also thought the original bulkhead foam seal will insulate the tunnel .

Link to comment
Share on other sites

Well didn't get round to the wiring today but did some bits on the dash , just couldn't resist :D . Managed to get these plastic washers of eBay , thought they'd protect the vinyl ,

SAM_2955.JPG.6c955a1edecacc545d298a1992898d44.JPG

then I decided that I wanted to cover the bulkhead behind the dash with the lining carpet , which took a while as I first had to remove the door stay brackets which are a stretch when the doors are on ,

SAM_2957.JPG.2974858837bd8fca87f96135e9fcdea5.JPG

and sound proofed the lower dash bit , whoops some surface rust there hadn't spotted that . Then fitted the speakers ,

SAM_2956.JPG.6b79e9aef43264e9aa989b610d371947.JPG

and fitted the dash properly ,

SAM_2958.JPG.a7a199367a33303c9cb5afba265a78d2.JPG

SAM_2959.JPG.b3892b4d473a939290d2e7213e09a5a7.JPG

it was at this point that I realised that I'd forgotten the carpet retainer strips under the dash , so had to unscrew it and slot them in. Then after a bit of a tidy up and various little jobs I started on the heater box bits , came up with this to sit in the dash and attach the ducting to ,

SAM_2960.JPG.f01df361756963bb61851d9254d39081.JPG

it slides in from the engine bay side using the original bulkhead hole surround and I was thinking of using this to seal the bottom edge ,

SAM_2961.JPG.d47fdd5565d415f4d03ac153d1b44acf.JPG

the original seal is not good and makes it a bugger to fit the heater box , after a few goes today I decided that it had to go . But I now thinking of welding a tunnel up that joins from the part in the pic above and into the hole in the heater box .

  • Like 1
Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...

Important Information

We use cookies to ensure you get the best experience. By using our website you agree to our Cookie Policy