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Fitting poly bushes - washer between bush and shackle


Gazzar

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I'm going to fit some poly bushes to the 109.  I've tried the original type and they failed, so I'll try these with the parabolics.

I was watching a YouTube video about fitting a washer/flange to the shackle plate to stop the side of the bush from eating itself on the shackle and it kind of makes sense.

If you fitted poly bushes did you do this? Did it help, or did your shackles live happily with the bushes?

 

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I think I fitted mine in 2009.  The 109 went into storage in 2015, so that six years with around 10-12k per year without any discernible wear.  I only fitted them to the springs, preferring the protection of the outer steel sleeve that the standard bush gives the chassis eye.  The chassis bushes have been fine too (I only installed the polybushes on the advice of Heystee as a cheaper fix for a slightly loosened spring eye that wasn’t gripping standard bushes tightly enough, though that could have been a batch problem with the bushes as the other spring eyes were all fine).

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I'm going whole hog on the 109. I'll be rebuilding the chassis at some stage, so changing the bush holder, if it gets worn, is no problem.

So, remove all the old bush, insert the two plastic bits, sandwiching a few shots of grease, inner tube, tighten up shackles, done?

Do they have to be tightened loaded like the genuine?

 

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It shouldn’t, and I greased the inside and outside of the tube and put a load of grease in the void between the two bush halves to try to keep it all lubricated.  I have seen some cross drill the bolt at its midpoint and drill from the head down to the cross drilling and fit grease nipples.  Probably a bit unnecessary and could weaken the bolts.

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Well, I've one in. Doing a little bit of cleaning as I go, so it's taking time.

One of the issues is that the bush curl on one of the parabolics off true. No surprise that the bush failed, really.

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