Jump to content

Fuel pump line


Recommended Posts

Another 'putting it back together' question! Fuel line to injection pump fittings. 

I have the original spill off line with a compression fitting but the line in seems to just have a jubilee clip. This could be a hybrid left over from the 2.5td days. Can you confirm jubilee clip pipe onto this line will suffice?

#shouldhavetakenmorephotos !



Link to comment
Share on other sites

I don't think that a jubilee clip will do, this is a pressure line right? I went out and took a pic of my setup, it was a 2.5TD and converted it to a 200TDI but kept the original fuel filter and lines, so I had the same problem as you. Went to a 'piping' specialist and he made this connection for me:

3 years on it and still no leak or anything. 

//and yes, I went playing in the mud .. will clean soon 😐


Edited by Koen110
Link to comment
Share on other sites

Thanks all. I am surprised I didn't question the compression nut at tear down. The Pioneer 4x4 spill pipes have no compression fitting either so assume jubilee clips were the way to go for a time.



Link to comment
Share on other sites


The spill return connection on the injection pump is a banjo bolt below the boost capsule housing. 

The end from injection pump is the upper pipe in your photo & it matches the lower pipe in my photo in this reply. 

You just need the connector parts listed above in the installation booklet extract. 

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.


  • Create New...

Important Information

We use cookies to ensure you get the best experience. By using our website you agree to our Cookie Policy