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I'm building a Range Rover hybrid, 2WD/4WD, FWH Nissan 4.2 Diesel


willfromsussex

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  • 4 weeks later...
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  • 2 months later...

nice build, i have only just discovered it, and have decided to follow it carefully from now on, im liking the drivetrain idea :), much stronger than land rover axles, (mainly diffs) are they 4 pin? and i agree with the rangie body idea, i think it has that classic tradeamrk look.

mikey

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  • 8 months later...

Hi Mikey, not sure about pins, but the diffs are absolutely massive , as are the shafts, CV joints etc. Put it this way, NEVER heard of anyone breaking one, and that includes leaving it in 4WD with difflock on, on tarmac and turning it round with the tyres screeching. The propellor shafts are truck sized. M12 bolts for example and the flanges are about 4 inches diameter. The engine and gearbox are all cast iron and are basically ones used in small lorrys in other countries. The torque is good, and max torque is at 2,000 RPM. These engines have dual oil filters and dual batteries, and came in 12 and 24 volt versions. Inline and rotary pump versions too. Very tough.

This is why Patrols 4.2 diesels go for so much money, even rusty old ones. They're just one of THOSE ENGINES.

Can't believe I've not touched this project for so long, determined to do it THIS year.

rangetrolsept2009-13.jpg

rangetrolsept2009-21.jpg

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  • 6 months later...

Got back onto this project after a long break mainly as I have a nice new workshop now and this is the first car to set wheel in it.

pd2-rangetrol-s.jpg

I managed to obtain a rare turbo conversion manifold so I have been refurbing it.

turbomanifold.jpg

I just need to send the T3 turbo I have here off for rebuilding.

Here it is with the inner wings off,

rangetrol-strip12.jpg

..taken the old manifold off, extracted a broken head stud,

easyout3.jpg

and done a trial fit of the turbo manifold and turbo.

rangetrol-turbo-testfit3.jpg

The downpipe I had for the turbo touches the bulkhead so I need to cut and shut that.

Now all taken-apart-a-tated

Been fitting a new clutch while the engine and box are out.

Other jobs are to weld all the bits that are just tack welded, neaten things up, box in things that are just cut out (part of bulkhead etc) then get all the components sandblasted and repainted.

rangetrol-strip18.jpg

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Just to give you an idea of the build and torque of these engines, the clutch is held onto the flywheel with TWELVE 12mm headed bolts. (Propshaft bolts are 17mm headed)

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more take-apart-ing

rangetrol-strip27.jpg

and fitting a return port for the turbo oil in the sump

drain0.jpg

Pipe TIGged in, sump back on and engine painted.

td42enginepainted1.jpg

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  • 1 month later...
  • 2 weeks later...

front calipers blasted, painted, rebuilt.

rangetrol-front-calipers3.jpg

rangetrol-front-calipers8.jpg

fitting new swivel housing bearings, then checking preload etc. New halfshaft seals installed and new hub grease seals etc.

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New brake pipe, calipers and wheels on, radius arms bolted up, ready to wheel under the chassis!

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Axle rolled into place, radius arms bolted to chassis. Springs and shocks put in

rangetrol-jan11-69.jpg

And panhard rod and steering box

rangetrol-jan11-71.jpg

rangetrol-jan11-66s.jpg

Thats it for today, looking a bit more like a vehicle now doncha think?

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Not trying to make it high, in fact the only reason it has any kind of body lift is so the engine doesn't hit the bonnet!

Done a few more jobs, made a drag link for the steering,

rangetrol-draglink5.jpg

did some fabrication on the trans crossmember

rangetrol-trans-crossmember04.jpg

and some boring stuff like cleaning and painting various bolts and fasteners, made a fuel filter mount, and painted the other shock tower.

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  • 2 weeks later...

Crossmember finished. Cue gearbox

rtgearbox1c.jpg

rtgearbox4.jpg

rtgearbox5m.jpg

And an engine please

rt-engineinstall04.jpg

Get them bolts in!

rt-engineinstall08.jpg

Rebuilt Garrett T3 hybrid turbo please..

rt-turbohold2.jpg

Cutting and shutting an old stainless downpipe to suit and tacking together.

rt-exhaust2.jpg

And a 1/8 npt boss for a pyrometer probe.

rt-exhaust4.jpg

Tig welded

rt-exhaust6.jpg

Installed, ready for next part of exhaust to be made.

rt-exhaust13.jpg

Bulkhead is dropped into place to check exhaust clearance.

rt-exhaust9.jpg

Nice to have the first bit of bodywork on.

rt-engineinstall15.jpg

Time for a cuppa.

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  • 3 weeks later...

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