Rat Monkey Posted August 5, 2008 Share Posted August 5, 2008 The transfer box on my defender 110 keeps popping out of gear (300tdi). It has done it a few times when under engine breaking and also when changing up. Anyone give me any ideas as to what to check, look at or do to solve the problem? Quote Link to comment Share on other sites More sharing options...
paul stage1v8 Posted August 6, 2008 Share Posted August 6, 2008 check it is getting full travel first, none of the linkages are bent etc Quote Link to comment Share on other sites More sharing options...
Andrew Chua Posted August 6, 2008 Share Posted August 6, 2008 mine did this once on a downhill and i jumped. ok, i found out that i didn't engage the t-box fully. yes, it will drive, but then under heavy load, it will pop out. So what am i trying to say here, i believe that it's not engaged properly as you can drive the truck but it jumps out under load. why it's not engaging properly is a tough question. There are possibilities that either the linkage is bend, broken, or some bit has created a mess somewhere in there. to drop the box and overhaul it is not too difficult. if even you've check it's sitting engaged properly and it still jumps out, better get it fix or the hill incident might just happen. Quote Link to comment Share on other sites More sharing options...
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