eds Posted December 9, 2010 Share Posted December 9, 2010 My starter motor clatters rather than engages. I have improved things greatly by looking at all the earths but this morning in the real cold it clattered again. Am I right in thinking that a direct earth cable from battery to starter is only beneficial if not required. I have read about 10 16 and 40 cable being used.......... is 16 safely adequate. And how long should I get to comfortably do the trick. That reminds me to ask where should I attach the cable to exactly so I know where to aim for. Obviously I guessed the battery end! Thank you all Edit - I notice that a previous topic below covers this mostly so sorry for the repetition, I just need to clarify it all as there is some confusion. Quote Link to comment Share on other sites More sharing options...
jbs Posted December 9, 2010 Share Posted December 9, 2010 eds, good to see you back!, My earth on my starter motor(200 tdi defender) is attached to the rear of the unit (opposite end to where the unit attaches with the 3 bolt's onto the flywheel housing) via a stud affair thing that is, then the earth cable is attached to the block then goes onto the chassis-however if you do not have the stud thing on your starter motor I have seen the earth mounted onto where the 17mm bolt goes into the flywheel housing on my ex's 300 TDI disco-this then earthed the unit out so it would have the same effect as the stud if you follow what I mean? I'd also be interested in what size/length the cable should be for what you want to use it for, as I was thinking of doing the same-even though my earth is attached to the starter as I typed above I would like to have a couple more earth's on my truck and this is one of the one's I was thinking of doing Quote Link to comment Share on other sites More sharing options...
eds Posted December 9, 2010 Author Share Posted December 9, 2010 Hey John Thanks for the info as usual! So far I have concluded the cable should be 16mm2 - about 30 inches in length and attached to the bolt on the back of the starter.......... I am hoping a pro comes along and confirms all this! Ed Quote Link to comment Share on other sites More sharing options...
Retroanaconda Posted December 9, 2010 Share Posted December 9, 2010 16mm is a little small I'd say, generally only rated to around 110 amps or so (although obviously this depends on the cable). I would go for 35mm cable which should be good for around 240A. 25mm would 'probably' be okay, but best to be on the 'belt and braces' side of it with this sort of thing. http://www.vehicle-wiring-products.eu/VWP-onlinestore/cable/batterycable.php Quote Link to comment Share on other sites More sharing options...
eds Posted December 9, 2010 Author Share Posted December 9, 2010 So what is the highest amps I would expect using this cable? Should I be sure and replace the red one too? Or is that one mostly fine. Tinned cable or untinned? Quote Link to comment Share on other sites More sharing options...
cypermethrin Posted December 9, 2010 Share Posted December 9, 2010 I have just ordered 2m of 40 mm2 starter cable to do just this over the weekend. The starter I have on my 300 tdi does not have an earthring bolt on the rear of the unit so will have to use the mounting bolt and then take it all the way back into the battery box. Have managed to borrow a good crimpin device and plan to also not rely on the crimp to the chassis halfway down the current main negative lead from battery yo gearbox housing. Pretty sure this crimp is responsible for much of the reluctant starting. So will add new earth from gearbox housing to chassis instead. Quote Link to comment Share on other sites More sharing options...
Mo Murphy Posted December 10, 2010 Share Posted December 10, 2010 Would not an earth lead from starter to negative terminal, gearbox to negative terminal and chassis to negative terminal work best as all go direct to the battery ? Mo Quote Link to comment Share on other sites More sharing options...
jbs Posted December 10, 2010 Share Posted December 10, 2010 eds, No worries , Could someone please explain to me what the differences are between tinned and non tinned cable, is the tinned cable better quality cable to use ? Many thanks Quote Link to comment Share on other sites More sharing options...
TS888 Posted December 10, 2010 Share Posted December 10, 2010 Tinned cable is more resistant to corrosion, but unless you park in the sea it's probably overkill. Quote Link to comment Share on other sites More sharing options...
eds Posted December 10, 2010 Author Share Posted December 10, 2010 Not sure if tinned or untinned cable is better for a defender. Tinned sounds better but I don't think anything is tinned normally. Does anyone know the amps expected and whether I should replace the positive too. Quote Link to comment Share on other sites More sharing options...
cypermethrin Posted December 10, 2010 Share Posted December 10, 2010 According to the VWP catalogue the tinned copper conductors make this more resistant to corrosion. For use in the auotmotive, marine and other hard environments - they do 16, 25, 35 and 50 mm2 But I went for the "normal" starter cable 40 mm2 300 Amps O/D 11.8 mm Quote Link to comment Share on other sites More sharing options...
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