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300 tdi engine upgrades


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I imagine this is the 300tdi van you have just bought sammyb? If it is I'd give it a good look over first, when I first got my 300tdi it wouldn't pull very well at all..... once I fixed the leaking manifold gasket, replaced the broken manifold studs and sorted the boost pipe to the injector pump it became a different beast. Anyway what I'm getting at is make sure it's running properly first then follow the tuning pdf that reb78 posted :)

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I imagine this is the 300tdi van you have just bought sammyb? If it is I'd give it a good look over first, when I first got my 300tdi it wouldn't pull very well at all..... once I fixed the leaking manifold gasket, replaced the broken manifold studs and sorted the boost pipe to the injector pump it became a different beast. Anyway what I'm getting at is make sure it's running properly first then follow the tuning pdf that reb78 posted :)

On mine, I flushed the intercooler, removed the EGR, removed the cat and replaced the split manifold gasket. Afterwards it would pull hills in 3rd that beforehand needed 2nd. Quite impressed for these simple changes.

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That'll depend on if the egr was working perfectly before it was removed, which it's unlikely it would be, so removal does make a good improvement .... worth cleaning all the sludge out of the inlet manifold that it will have put there over the years to .....

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That'll depend on if the egr was working perfectly before it was removed, which it's unlikely it would be, so removal does make a good improvement .... worth cleaning all the sludge out of the inlet manifold that it will have put there over the years to .....

this may be a job for tomorrow :) as im picking up tonight :D

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Does anyone know if you can get any different cams for the 2/300? I thought I had read about one from http://www.automotivecomp.com/ but I may have made that up.....

A different cam wont do much more than move your torque up the rev range.

More power wise you need intercooler bigger, better turbo and pump mods that involve rebuilding the injector pump, not adjusting the screws on it.

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When i first got my 300/90, i struggled to get it to do even 55mph on the way home, mind you, it was ex national trust and had only done 300miles in a whole yr!

After much hard use, and fiddling, even with the same gearing and same size tyres, it'll now pull just about three figures........... on a track of course........ mind you, thats not to say that its nice to drive that quick!

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