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300Tdi Head Gasket change - what to do about carp in the cylinder?


SPendrey

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Hello,

I'm changing the head gasket on my 300Tdi because it is/was blowing out the back of cyl. #4. After cursing a few times trying to undo everything, I found a bunch of hard crusty stuff in the cylinder. Should I just scrape it out and carry on with the H/G replacement?

Thanks,

Scott

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It looks like most I see as well, when you say 'scrape' remember that means scrape not gouge great lumps out of it ;-)

I always end up blowing debris / spilt oil and coolant out of the head bolt threads with an airline as well.

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It looks like most I see as well, when you say 'scrape' remember that means scrape not gouge great lumps out of it ;-)

I always end up blowing debris / spilt oil and coolant out of the head bolt threads with an airline as well.

Yep, makes sense. There must be little bits of rubbish that fall in to the bolt holes. Will remember to do that before putting it all back together again. Ta.

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The cam followers could do with a flush of clean oil once you finish scraping (carefully) the carbon from around the tops of the bores. You could use decoking fuel additive neat to dissolve the deposits and wipe them clean (let it soak in for a couple of minutes), and I'd recommend doing that on the head and injectors.

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One more question... been hunting for a definitive answer on which way the sealing washers on the injectors go. Many sources online imply the ridge is upwards (towards the injector), but a few claim downwards. What is the opinion here? A or B??

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If it were my engine, (and I'm totally anally retentive and fastidious) and, if on removing the head I found that two or more of the cylinders were that badly coked I would drop the sump, remove the big ends and push the pistons out and fit new rings and give the bores a very light hone, but thats just me.

EJ is right (of course) it's "A" but I don't think it really matters too much so long as they are new gaskets. While the injectors are out get them ultrasonically cleaned.

By the way. what caused you to need to replace the head gasket in the first place?

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Not questioning your answer Ed, but whats the reason and why does it matter?

On A, the raised ridge is formed into a seal against the injector as it's tightened.

On B the raised lip gets forced into the hole and distorts, potentially not forming an actual seal

Or at least that's what I was taught

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All back together, and seems to be working, but made some odd sounds at first. However, after a moment of "what the hell is that?" I soon realised it was leaking water from the thermostat main hose onto the aux belt tensioner and making an odd chirp! One issue I have is that I managed to strip the thread out of one of the inlet manifold bolt holes :-( Ordered some 8mm helicoils, tap & drill to fix that, but of course it would have been much easier to do it with the head out! Oh well.

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Helicoils arrived, will sort that later, although it seems OK with only three bolts on the manifold?! Anyway, I noticed a warning on the box. It says "Always think safety before using this product". When i stripped the thread, I thought "boll*cks!", I'll have to go back and think "safety" now or they might not work.

On another note, I think the old radiator had seen better days. I'm sure there are supposed to be fins on those bars? Lucky I'd saved my old one from the broken Disco.

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