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cjmt

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Posts posted by cjmt

  1. I've snapped two 200 Tdi cam belts and have never removed the head. If your engine was in good condition and not in need of a head gasket then I really can't see the point.

    As has been explained above the 200Tdi is of a construction such that it will first bend push rods, then it will break the rockers and is very unlikely to ever bend a valve. The Peugeot engine is similar to Vauxhall and Ford engines of the same age that will bend valves as soon as the belt goes. I've had a Zetec where all 16 valves have been bent!

    As a matter of interest how does all of the above apply to the 300 Tdi? Is the contsruction and damage from a snapped belt them same with the 300??

    Charlie

  2. Or the alcoholic soldier with a shattered mind

    Who takes the suicide option for some peace to find.

    Well, that’s my victory but no one knows

    For its deep in my mind where nobody goes.

    We will remember them, and we must. We also must remember those who have come back from all the corners of the world we have fought in who might not bear a mark but who will never be able to escape the memories they came back with.

  3. Just a brief post to say the Disco has just passed its MOT with no rust related comments after the welding Ive done. Thank you to all for your advice and encouragment.

    To those in the future who might be wondering if you can sort out sills/boot floor/etc your self, if I can you can, it just takes some time.

    Thanks all,

    Charlie

  4. <snip>

    Its the same with everything in life though. We now have gas boilers with electronic timers rather than a big open fire and a pot of water hanging over it, its more complicated, more expensive, more to go wrong, but its worth it!

    Or you could have a big log burner that provides reliable hot water and heat and costs very little to heat the house for the year, but creates quite a lot of work and requires tools and storage to achieve. Sounds like the correct Landrover metaphor..

  5. LPG???

    An LPG conversion can pay back very quickly (< 1 year) on a V8 doing even a moderate number of miles, might well be worth thinking about. You say you have a budget of £3000, given the fuel economy of the vehicles your considering isnt great it would take a very very long time before you spent that much running the V8, even (especially) if you spent £1500 on an LPG conversion. I have a spreadsheet somewhere I think that dos th maths if that helps.

    I say this as a TDi owner and a tight ex small company car fleet manager rather than a V8 enthusiast

    Charlie

  6. I am by no means an expert, quite the contrary but my thought process would be -

    Does it bleed with the old line on, if its intact?

    It its not intact do you get fluid from it if you attach it anyway?

    If either of the above gives you fluid is the new pipe seating correctly at the reservoir end?

    If your sure it is does it have an obstruction in it somewhere?? Are the fittings attached correctly??

    The experts will no doubt have better and probably contradictory advice, but might help in their abcense

    Good luck!

    Charlie

  7. Here's a daft question!

    Have you got any front mudguards? Mine are missing.

    I suspect the plastic trim + mudguards were originally meant to keep the paint on the sills. As you can see, I too, have bought the T-Shirt on Door sills.

    I've put my trim back on... But I've used some serious paint on the Sills... "POR-15" expensive but tough as old boots.

    My car passed it's MOT 2 months before the 1st 2 pics were taken. So much for "a safety check."

    Good Lord! It makes you wonder why we bother fixing things if they'll be passed in that state! I should have ignored mine and not pocked holes in the bottom!

    Re mud flaps, I havent any front or back, I assume they rotted of with the previous owner. I was wondering about them for the sills. Perhaps I should get some. I have given mine several coats of hammerite and lots of underseal, hopefully that should keep it in good order for a bit.

    The vote seems to be no sills, suits me!

    Charlie

  8. Hi all,

    Just replaced one of the outer sills and have the other one to go. I dont really want to drill holes in my repaired sills if I dont have to given the holes in the original seem to be a prime cause of the holes I found. Does the sill trim actually do anything useful or can it just be left off???

    Thanks all,

    Charlie

    (MOT due in t- 18 days....)

  9. Right, inner arch and associated areas is done/bodged! My awful welding prevents photos at the moment, but I have done the wheel arch more or less to my satisfaction and I think it should last a while. I've bodged other areas enough to be water tight, safe for the canine occupants and to get me to better weather next year. I think that it'll actually last quite a bit longer if the whole area isnt permamently covered in damp mud/foam as it has been up to know. As an added bonus the side of the car doesnt wobble when you shut the rear passenger door now...

    One thing I have discovered, welding upside down is HARD!!

    On to passenger outer wheel arch then both sills now! Thanks to all for words or advice and encouragment

    Charlie

  10. Good tip Les. Forgive the probably stupid question - where did you gt the strips from??

    Charlie

    I don't knoiw to be honest. I've always used pre-formed strips to repair that bit. You can buy preformed strips in a variety of sizes (1/2" x 2" for example). Use 2 - pices to remake the profile of the rear floor-to-door seal edge. The only thing you will lose is the raised parts that the plastic rear strip attaches to, but suitable self-tappers will take care of that. Pre-formed strips are only about £4 for a 1.5 metre length.

    Les.

  11. Thankfully I dont have any neighbours and I have a small yard at home! However SWMBO looked at me a bit funnily when she out out how much I just spent on a welder!

    I had a Fourtrak a few cars ago and loved it, but it was rusting round the arches by the time it was 7 or 8. As much of a pain as Discos are, at least you can get parts for them. I defy you to find an outer sill for a Fourtrak for £26!

    To be honest - I wouldn't look too carefully at anything on a 1996 Disco. You should consider the money drain, the missus taking revenge when you are asleep :) , annoying the neighbours, Complaints from the local council gestapo about the scrap business on your front lawn, total financial ruin, etc, etc. Buy a jap 4x4 - they last forever :)

    Les.

  12. Thanks all. I'm going to by a replacement side panel to use for the left if I need to, think it will be a better job and a time saver if its as rotten as I suspect.

    Is the slim panel behind the boot floor that the trim/carpet strip secures to available anywhere pre made??

    Many thanks,

    Charlie

  13. Hi All,

    I'm getting ready to start welding and would value opinions.

    I have a 1996 Discovery, 1 month left to the dreaded MOT and quite a lot of holes. Some people have been kind enough to advise me re the sills already. Job 1 however is the rear passeneger wheel arch and sides of the boot floor. The boot floor looks OKish and hasnt really detriorated since I bought it a year ago. However the passeneger arch is totally rotten and will need lots of patch - fine, I can probably do that. If I'd known more about Discoveries propensity to rust I would have looked a little further than the boot floor..

    My questions are about the small panel/ mounting strip to the rear of the boot floor itself and the flat panel behind the wheel arch and next to the boot floor. I dont want to take the boot floor out if I can, time is very pressing and the budget is tight (seems pointless not to replace it if I have to take it out). I think the boot floor will last another winter so it can be done next year, but can I fit replacement panels behind the boot floor and to its left without taking it out?? Obviously some spot welds would have to be drilled out and then welded back, but will I be able to slide the lip of the new panel underneath if thats all I do. I wonder if I should just bodge it now so its safe then take the lot out and do it properly in the summer next year???

    Advice much appreciated! I have no metal fabrication experience, but I'm a saddler by trade, so I fabricate in leather all day every day and I need to get the car sorted so have no choice but to learn.

    One last question. Is this a diesel tank out job???

    Many thanks,

    Charlie

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