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disco_al

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Posts posted by disco_al

  1. I know Bell Service fitted one and worked out how to get the ECU working. I can't imagine the motors aren't expensive nor the BAS work though ?

    in the region of £5-6K - most of that on the electrickery if memory serves from when they converted a D1.

    usual suspects are the gmc v8 diesels from the good ol humvee - although one particular breed of those has some major reliability issues iirc.

    not much these days that wouldn't require some electronics to make it run unfortunately :( :(

    anyone got any news of megasquirt for diesels yet???? (hat, coat, gone....)

  2. the headlamp hole is bigger and the mounting holes are in a different place to the 200's - it can be done if you have access to a 300 to make a template, and are good at cutting bits out.

    relays make a huge difference to the light output - more so with the 300 lamps and nightbreakers, plus it gives you a good trigger feed for spotlamps if you make your own loom :)

  3. Who fitted the bearings and set the swivel preload? Have you seen, with your own eyes, that its set correctly?

    me and yes they are set as per spec. we rebuilt both sides, top and bottom along with wheel bearings a few weeks ago to try and cure it, still no change.

  4. Here's a head scratcher for everyone. Friend of mine has got a 1994 Defender 90 300 tdi. At 47 mph (don't know how he knows it's 47mph) there is a slight shake from the steering wheel, bit like out of balance wheels.

    But, when you hit a pothole at anything from 30mph upwards, you get the "death wobble" from hell through the whole truck. Before i hear cries of swivel proloads - the wheel bearings have been changed, top and bottom swivel bearings replaced, HD steering bars on it, with excellent track rod ends, terrafirma shocks and springs, approx 10 months old, polybushed radius arms (Bearmach ones). Tyres are like new (BFG Mud Terrains - 235/85/16), wheels have been balanced. Front prop is currently removed due to a UJ needing to be changed, and also the diff pinion input bearing needs looking at as there is a bit too much play, causing vibration through the driveline when accelerating.
    Sooooo, what is the problem causing the "death wobble" and the speed related steering wobble??? I've had my head out the window (passenger side) when it has happened, and you can see the wheel wobbling as if it's about to fall off :blink:

  5. Supplies & Parts (to be determined after visual inspections):

    1. Hi temp Gasket Maker (1 tube)

    2. Valve Grinding Paste

    3. Gasket Paper (if u removing to look see the Thermostat / Water Pump)

    4. ELRING Head Gasket (correct thickness to be determined after measuring piston height)

    5. Manifold Gasket (any brand but must have metal insert matching exhaust header)

    6. Valve stem Rubber Seals - 8 pcs

    7. Rocker Cover Gasket

    don't forget some anti freeze and an oil filter and oil as well.

    it's quite an easy job (apart from the almost guarenteed rounded/awkward manifold bolt/stud (a 3/8ths socket set is useful, along with extensions) allow about a day. as it's your first time, allow a day and a half if all goes well.

    if you were closer i'd offer to give you a hand, done this job plenty of times now

  6. What I really couldn't get my head around was that the door post bottoms were absolutely solid on the outside, but the inner panels (in the footwell!!!!) were non existent.

    that could be down to 2 or 3 things - the most common i've seen is the base of the windscreen, just where the A pillar meets it, is filled with that lovely seam sealer as a bodge to fill a big ish hole. the other problem i've seen is the A panel (same area as on mini's) let's water in behind the wing stiffener rail, as it rots, internally. On the passenger side, you can find that the heater intake seal has failed (or was non existant - as per mine), let's water in, runs along the underside of the bulkhead, and then causes corrosion from the inside out. If your heater box has rusty marks on it, then 99% that's one leak. Also if you get a wet patch in the middle of a rubber floor mat, that's the heater inlet seal.

    The same technique is applied at the rear, where the roof, rear quarter and the tailgate corner posts meet, big wedge of seam sealer applied to fill the hole.

    I know where you are coming from with the random rot problem though, mines got rust holes halfway up the B pillars????

  7. simples - YRM metal solutions. Do yourself a favour though, if you want it to last a while, then strip all the rear end interior trim out and inspect the inner rear quarter panels for rot, odds are they will be starting to rust by now (both of mine have had it in this area). Downside is that you will need to fabricate repair sections :(

    Have a look at my thread in my signature to see how far the rot can get and be prepared.

    If you are planning on keeping it for a long time, then do it properly once the test has run out. Use the last couple of months to decide what else can be done while it's not in daily use.

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