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Bulkhead - top section fabrication

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Had anyone tried fabricating a new top section for a bulkhead, I mean the section with the vents in it and the windscreen hinges - I'm tempted to give it a go with box section and sheet where needed. I was originally thinking of removing the vents but I can't see why I shouldn't put a simpler version of them back in the new section (using the original flaps).

The reason for the idea is that I've got a scrap bulkhead with a rotten top rail etc I bought for a few quid to get the outriggers on my 100" hybrid in the right place - its really good except for the top rail and vents

I've seen the ones Paddocks have on Ebay from time to time but they seem a lot of money for a similar amount of work to replacing with a new fabrication.


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