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Cracked TD4 Exhaust Manifold (2.4ltr) - What are my options?


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Hey Guys,

My 1st post here so hopefully this is the right section to post this.....

I've recently purchased a 2009 Defender 2.4ltr Tdci 110 Wagon. It's just come back from its 1st service with a report that there is a "crack" in the exhaust manifold. I'm not sure if this is common (it's not from what I can tell) but I'm now looking for what options I have to get this fixed. I priced a new one from LR and that option is a bit outside my budget for the moment so what other options do I have?

Being the same engine from a Ford Transit, will one of those manifolds from the 2.4 Transit be the same as what I have? If so, where is the best place to source one from?
Is a 2nd hand an option that I should look at as this would be an affordable option for me atm?

Welcoming advice and ideas...

cheers
rob

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Welcome! I'm not sure if the tranny manifold is the same, but its always (depending on the position of the crack) possible to weld up an exhaust manifold - just heat the manifold first in an oven and then use the correct cast iron rods, jobs a good 'un. I did this on  a Mitsu manifold a while ago and it held up good. Works out a lot cheaper than another manifold...

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I was going to suggest welding it. I’m no expert though. I havent done anything like a manifold and the temperatures it experiences but have done some reasonable welds  on cast stuff with the right rods. I’m sure a pro welder could help. 

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