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Big.Mike

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Posts posted by Big.Mike

  1. Warco make some.

    Believe it or not, the bridgeport clone I've been using to make the new CNC bits for my bridgeport clone, doesn't use normal coolant. He uses an air blast from a pond aerator...

    A jet of compressed air or a pump for an aerator is a really good way to cool work, in an enclosed mill. It would worry me in an open frame.

    At work I use MA Ford tools without coolant for stainless which we need to keep a high surface finish (it can really make a massive difference)...

    They are expensive, it does do away with the need for coolant.

    Their speeds and feeds are ridiculously fast!

  2. Careful, he might have Rodney with him... ;)

    It's the carbide tips that'll do for you, cut though anything will carbide. Blooming difficult to get them to stick to another bit of metal though, hence your problem.

    Confronting a salesman mid patter in front of a crowd sound like a good idea, but this guy has probably had it happen before and it can get nasty. I saw a fight break out over a dodgy cow once in a similar situation... Not good. (Norwich cattle market, 1988, one of the most interesting things in my childhood, nearly caused a riot)

    Cheers,

    Mike

  3. Quick drawing. Dimensions approximate but close.

    post-74-0-08252100-1349369044_thumb.jpg

    I'm doing the opposite! I'm making a polycarbonate gear knob! (All of your kind suggestions came after I'd gone! ;) )

    I'm going to have to lacquer the knob (ooh missus) as PC will react with the oil in hands.

    I'll pop an LED in it for kicks, I'm not going to wire it in permanently though, I'll use a couple of coin cells!

    I'm going to put an aluminum core in from the top, I've got a CNC mill at work so I'll stick it in there to mark it with the H...

    I really like the stainless steel pins for the vent flaps, perhaps next week!

    Cheers,

    Mike

  4. Unfortunately unless you drill lots of holes in it you will not be able to get it dipped as it is closed box section, you then risk filling it up with mud. As they were made around 20 years ago if you consider the small amount of surface rust you should be fine it's very heavy gauge metal.

    I'd agree with this. I would, however get it grit blasted after you've added any structural work. Grit blasting really shows all of the little imperfections that you might want to fix!

    You could then, potentially, get it powder coated (if you can find someone that has a big enough oven) which would last forever!

  5. Right, an update.

    There is plenty of brake fluid in the reservoir.

    The connections are on, if a little loose and dirty.

    I've noticed that if I hit the brake, the light comes on then flickers.

    Pumping the brake with the engine on and the bonnet open nothing happens.

    I think it might be as simple as the sound proofing inside the bonnet catching the electrical connection on top of the cap and causing a break in continuity.

    I've turned the contacts on the cap 180 degrees hopefully job done.

    Cheers,

    Mike

  6. You could try a pond pump, but I suspect the back pressure from the nozzle would stymie it. Oh, you need a non return valve in there too.

    The barrel looks okay.

    Taking Si's idea one step further could you line the reservoir in the base of the machine with a heavy duty polythene bag fill it with water and then concrete and rebar the hole.

    It's architectural, in this case weight is your friend!

    Cheers,

    Mike

  7. On my 110, that light is activated by the PDWA switch attached to the bulkhead on the drivers side in the engine bay. You'll spot it as the brake pipes run ito it. It measures if there is a mismatch in breaking effort front to rear. If there is, it signifies a leak somewhere - i had a rear cylinder weeping ever so slightly and the light came on under heavy breaking. Changed the cylinder and bled and all back to normal.

    Hmmm, I'm wondering if my fiddling with the vacuum pipe that goes to the EGR valve might have affected this switch.

    I used this as a guide: http://www.landyworld.co.uk/EGRvalve.htm.

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