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winch problem


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I have justed fitted a cheapo secondhand Tmax 9.5 to my defender. it has been fitted with a brand new albright following the forum wiring diagram. all worked well then as i was spooling the wire out to attempt a recovery the motor slowed and upon retsarting 9thinking my battery was taking ahmmering) the motor wouldn't turn :angry: The solenoid clicks, so I'm guessing it's a bad connection or earth somewhere. Does anybody have any thoughts or pointers for where i should start looking :(

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When I had these symptoms on a winch it was the motor dying... :(

It is worthwhile checking your earths first though - should run from motor casing direct to battery, not via the chassis.

Are you getting 12V to the winch terminals when the solenoid clicks?

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On the back casing of my Tabor 9k (Warn) was a small hole. I use a small rod an hammer it real hard to get the casing loose from the bearing. Getting it back was easy tho.

I don't know about your winch, but using heat might be risky since there were plastic details in mine.

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a little heat was needed to free the bearing from the ally housing.

In the end I bought a new motor for a cheap price. I could have revived the old one but it had some wear and clearly water/silt had got in and not drained out. The price for new was very good (£70).

When I looked carefully at the winch plate that hold the drum and the motor, I noticed two small slots in the ally that would allow water and carp into the motor casing. The gearbox end is fitted with gaskets to seal it up, so I used a fair bit of hylomar on both ends of the motor and sealed these channels up.

The motor might need a vent fitting to it, but there is plenty of scope to drill the motor's casing and fit a vent line.

Looking at the winch they're not that bad. I think because they're made for the Australian market they don't perceive deep water or something! :huh::D

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