This has been going on over a few months now.
Its a slow proccess due to lack of funds so i've been hunting bargins and doing deals galore :wink:
I've fitted a fuse box in the boot which runs sockets, amp and a few other bits
I've also removed the rear seats and put pockets in their place, plus I fitted a dog guard
I have also fitted some diff guards (front and back)
Then, off with the A bar and front bumper and on with my new D44 winch bumper and sticky number plate
Today i have fitted my D44 fairlead....
and a Warn 9.5 Ti winch (which i won on ebay for £202!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!)
Grill cut and back together
Then i wired up the winch and isolator switch
Then it was on with the Plasma rope
Then i fitted my Warn wireless remote
I had to trim the holster though so i can use the remote whilst its fixed to the dash.
Here's the remote box under the bonnet
Finished
Then it was on with the extended wheel arch flares
Before
after
Now for the rears
Here's how the door ends up looking after its cut through both skins
The whole cut looks like this
The arch sits across the gap but in my own opinion, not well
So i'm doing what i did before when i chopped a 5 door, using expanding foam
Squirt that into the gap, wait till dry, cut back and cover with filler then paint
Here's the foam expanding out
After letting the foam set over night my first job was to cut back the foam and put a couple of skins of filler over the top
The holes along the inside edge are for the rubber seal that was factory fitted (i had to re drill the holes into new places)
The rear arch cuts look horrible without the flares on
Using the grinder, i finished the inner arch (it looked nasty finished with the jigsaw)
Now i finished the doors by sanding the filler smooth
Then i masked the bare edges to apply plastic coat paint (to match the plastic arches, clever me )
The N/S/R is now fitted but i'm not happy with the moulding of the rear piece
If you look carefully it appears smaller at the join end and has some strange shapes under the arch
I will be getting in touch with the suppliers and asking for a replacement
The other side went together very easily
The inner arches are finished with some edging strip (not part of the kit)
The doors are finished with the original rubber strip
They just need some sikaflex or tiger seal to complete them
Apart from removing some wild pen lines (I used a set of fibreglass ones as templates) and giving the car a wash, its finished
They stick out a bit 'eh
If you want to view the whole gallery, click here
After some set backs (gear box went pop and i lost a month) i'm back on track
Last weekend I brought and fitted some Old Man Emu suspension 8)
Here's my shopping
I fitted all the springs, shocks, rear relocation cones, front heavy duty turret rings and heavy duty spring retainers in 3.5 hours
(dont you just love workshops with wind spanners and ramps )
One of the things we do when fitting suspension at D44 is remove the rear bush cups from the axle's
This allows more freedom and a touch more droop travel
Before
After
I took some pictures before and after fitting the suspension too
before
After
Before
After
Next was to fit my D44 steering guard
The fitting procedure is simple.
Fit the bash plate to the bottom of the bumper using 2 of the winch fixings and the two pre drilled holes in the winch tray of my D44 bumper.
Then attach the fixing bracket to the steering guard to give you the chassis drilling points
Then drill up through the chassis and loosely attach the the bracket as shown
Now for the bash plate
The finished guard
Next was to test fit some 35/11.5 Simex to see whether or not i'm gonna regret spending big bucks on 35" tyres
It looked mega cool when i took it off the ramp
But the arches were a bit too close for comfort
Looks [!Expletive Deleted!] awesome though
It seemed pointless but i had to try it on the bank
But they rubbed on the front
and nearly killed the back doors
All in all, 35's wont be going on then
After some deliberation and much thought i settled on a choice for the tyres.
I love Simex and always have and was gutted not to be fitting 35" Extreme Trekkers.
So i thought, instead of cutting more and bodylifting lets have a comprimise.
Simex Jungle Trekkers
33/11.5/16's fitted to silver 8x16 modulars
I've mounted the spare on a D44 raised spare wheel carrier
I took my alloys home from work today too
I tried to get them into the car but failed so i hooked up one of the trailors and put them in there.
Due to the new height of the car the trailor only ran on its rear wheels
Proper cool and noisy to boot
I have fitted a pair of Light Force 170 Striker spots now
Such good lights and worth every penny
More to come, i'm on hold due to Christmas