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Defender gearbox


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What chassis is the defender?

If its a 300tdi chassis you would be better getting a 300tdi (R380) box and using that as it will ensure the chassis mounts all line up properly.

Hi should have said its a 1986 was originally a diesel then got replaced with a 3.5 v8 which died that was removed sat around a couple of years and now its mine.

Thanks for the help

David

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HI one from a disco would be no good though?

only if you spent time fitting the correct 90/110 parts to the gear selector mechanism, but the gearbox in your ebay link is a 90/110 assembly & will drop straight in.

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First check the gearbox suffix.

If you use an LT77, you want a "G" or "H" suffix. If you get the earlier versions, expect it to die within a few years.

http://www.ashcroft-transmissions.co.uk/part_1.html

The LT 77 was introduced to the Landrover range in approx 1983 with the suffix D box and was developed over the years to the suffix H which was last used in 1994.

The D and E are very similar the only difference being the reverse gear was a little fatter in the E,

When they went from E to F larger layshaft bearings were used.

The G was further improved by all the gear teeth including the pinion getting approx 20% thicker. Also a much wider pump was used to increase the lubrication and cope with the fact that some of the LT 77"s were now being supplied oil cooled, ie V8 NAS 90, 3.9 RR Classic and the 3.5 EFI Discos.

The H (termed the LT 77S) was the same as the G in terms of strength but used a different syncro set up called the "Double Syncro", In reality it didn"t work much better.

Also make sure the t. case is 1.4:1. 1.6:1 is not preferred for a TDI.

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