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200tdi max coolant temp


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I think my thermostat on the 200tdi is not opening properly. I have a VDO gauge fitted that measures accurately. Normal driving, the engine is sitting at about 92C (So a few C higher than normal). On hills it was seeing 95C. I also realised today that I wasnt seeing that classic dip in temp as the thermostat opened initially. Top hose was cool when the gauge read 90C - it should be hot at this point I would say. On one test I shot up a steep hill rather quickly and the temps shot up to just under 100C briefly. Is this likely to have done any damage? 
 

This is a genuine stat ~2 years old. 

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I replace my stat about every 2 years with genuine. I run a VDO sender to a MADMAN EMS. I have a VNT turbo fitted which runs the oil a bit hotter generally speaking.

Standard 50mph cruising around in pretty much all weather it will be around 89-90°C, motorway cruising about 65mph average 91°C, pulling up some long hills and in the hot weather OAT of 25°C+ she'll nudge 92-93°C while I'm working it.

100°C for a short while shouldn't hurt it, but I'd double check all your hoses to make sure nothing is leaking just in case.

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Because the cooling system is under pressure it can be hotter than 100°C without boiling. Attention, Physics 😁
Therefore, it can boil over immediately if you open the expansion tank and release the pressure.
Temperatures up to slightly above 100°C are therefore ok

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