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Welding stainless to mild steel


Les Henson

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Anyone done this with a Gas MIG? What sort of weld do you get?

Thanks

Les.

Yep, several times using MS wire and Argon / CO2 mix.

I dare say it would look better with SS wire but it does the job.

Got some scrap SS at home if you want piccies.

Mick.

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If you keep the current up and the wire feed down,move quickly - the weld will be strong and take enough of the melted parent metal up not to rust anyway.The favourite years ago was cracking down pipes on RR classics with Cats,from the factory the weld was biased too much toward the thick flange and little to the down pipe.An ordinary ms mig weld "snaked" between the flange and the downpipe would give a good looking permanent repair - that didnt rust.

(Good job too considering the replacement cost.)

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best results would be to use 316l stainless filler wire, (the recommended filler for dis-similar joints), but a bit spendy!! if you have access to gas, ie oxy/acetylene, you can get filler in short lengths and get excellent results. Set flame to slightly carborising.

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best results would be to use 316l stainless filler wire, (the recommended filler for dis-similar joints), but a bit spendy!! if you have access to gas, ie oxy/acetylene, you can get filler in short lengths and get excellent results. Set flame to slightly carborising.

hopefully you are not in the welding trade....m

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Sorry, was not my attempt being rude.

MS or 316 is the wrong type of wire and will fail. ER 309 is the correct one for stainless to mild s..

Any welding on SS with the oxy is wrong right from the start. Carbonising flame is something you will not have on SS, definitely. Using any gas with more than 3-5% CO2 will have a very negative effect on corrosion. Carbonising again.

But, if you are welding an exhaust or simliar using MS wire and gas on your MIG will work and probably last for a long time. For anything else with more importance seek a good welding shop. m

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