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4.2 into 3.5i flapper


blz6662

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Hi Guys, not posted for a bit due to work on disco.

Anyway to the point. I have done a serious amount of rebuild on my 87 (EA chassis) 3.5i manual rangie and ready to decide what to do about the engine upgrade. I have a complete 4.2 engine, hot wire etc still in donor car at the moment BUT slipped liner and needs top-hatting and maybe push to 4.6 litre. Thoughts please chaps on easiest/best way forward if I get the 4.2 sorted by someone like Turner Engineering. Whats best with the efi? keep/adapt the original flapper system (sort ecu map) or fit complete hotwire from donor. If so what's needed please.

cheers in advance

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Rebuilding to 4.6 is neither cheap or easy I'm afraid... new crank, with specially machined journals to fit the smaller crank bearings, at least that's how I remember it :)

Hotwire over Flapper any day, rebuild the 4.2 with liners and off you go :)

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Rebuilding to 4.6 is neither cheap or easy I'm afraid... new crank, with specially machined journals to fit the smaller crank bearings, at least that's how I remember it :)

Hotwire over Flapper any day, rebuild the 4.2 with liners and off you go :)

+1 on that !

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Gutted that the 4.2 has slipped liners, although you could slip the crank into a good 3.9 block and retain the 4.2L capacity for not too much expense, just means buying another engine.

I had a 4.2 in my 110, lovely free revving engine with plenty of power, you could do a budget build as well.

If the 3.9 is in good conditions eg. Pistons/bores, you could hone the block, fit the 4.2 crank and con rods and have the pistons pocketed for the valves and fit a good camshaft.

The reason for above is the 4.2 runs about 9.2:1 comp ratio, the 3.9 and 4.2 have different gudgeon pin heights and by fitting the 3.9 pistons with valve relief cuts will raise the compression ratio to roughly 10.5:1 so the engine should make 240+ bop with a nice set of headers on :D

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