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300tdi intercooler kit


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Whilst browsing a well-known auction site, I came across this http://www.ebay.co.uk/itm/Land-Rover-300tdi-uprated-Intercooler-manifold-induction-kit-60mm-defender-/281010423573?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item416d86c715. It looks like not only an intercooler but that the manifold has a had a bit of a seeing-to. Anybody got any experience of these? I am in the market for a full width one but this just caught my eye. Nigel

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It's a cheap universal intercooler meant for Citroen Saxo's etc with lugs welded on to allow it to fit in 300TDI radiator frame. The manifold has some pretty poor TIG welding; If I had done that to that standard I would'nt be photoing it. They haven't even flared the ends of the tubing to stop the pipes blowing off. Overpriced rubbish!

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Daan, I did the same as you've done to your manifold and intercooler a while ago on one of my 300TDi 90's, Didn't know there was any posts on it. I did it because with silicon hose I found there would still be leakage past the manifold inlet - the hose doesn't form around the flared part as a rubber one would as the ridge seems too high. I just used 51mm alloy hose joiners cut and tig'd to suit. I also recored the intercooler with 95mm twin tube core, the widest and deepest I could squeeze in without making new top and bottom caps as well.

It cost about a third of the kit on ebay all in from memory!

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