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window lift channel


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  • 5 years later...

Thread revival time :D

Now I have an aged 110 CSW, and the other day one of my kids told me her window had fallen down when she tried to close it.

Turns out the lift channel was completely fooked, and was hanging out of the bottom of the door, as the lower rail was also crumbled.

Lengthy searches brought me to the same realisation, that these lift channels ain't nowhere to be found.
Common internet 'advice' is to 'just chop down ones for the front doors'. Alas it's not quite so simple as that. I shall explain below.

 

Comparing old crusty 2nd row channel (top) and a new front window version (bottom). Not quite the 'cut a bit off the end' solution that was being suggested.

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These two lovely shiny channels are spot welded together, so I drilled these out.

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And they're apart.
Ever wonder why new plated parts go rusty sooner than you'd like?

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A quick zing with the angry grinder to shorten both parts, and we have this. I cleaned all the developing rust away and painted bare metal before assembly.

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A few dabs from the TIG, followed by some more paint, and I think this will do the job well.

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Now to deal with the rest of the rot 'n' grot. :o

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