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My 1978 Series 3 SWB Diesel - Restoration Project


john_pitt

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Hello!

My name's João Pitéu, I'm 27 years old, I live in Évora (Portugal) and I'm a Junior Mechanical Engineer.
I started to restore my Series 3 in January 2011 when I had only 24 years old and finished November last year. So, I would like to share with you my great and crazy adventure - the restore of my 1978 Land Rover Series 3. I hope you enjoy it!

Regards!

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Hi guys! The next pictures show my first days of work. Basically I removed all parts of the Series. On this stage the most hard task was remove the steering relay and remove all chassis bush. How you can see on the picture, the steering relay seem to be "welded" but with a little bit brake fluid and putting it inside of the hole and wait about 1 hour, the steering relay was removed! The chassis was blasting with sand and protected with zinc.

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That's just stunning.

Is that hot zinc spraying you're doing in the photo of the chassis outside? I've never seen it done before. And could you tell me where you got the foot well mats, please?

Snagger,

That looks to be a mobile shot blasting process to me,

Mikey

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Thanks Daan!

Wow just wow! That is one thorough restoration! I must say I didn't know about that trick with brake fluid, I've built a special puller for the job. I notice its sporting a nice 5 main bearing 2,25 as well :)

More pics please! :i-m_so_happy:

Soren, the brake fluid is a great help for other jobs, believe me! :)

That's just stunning.

Is that hot zinc spraying you're doing in the photo of the chassis outside? I've never seen it done before. And could you tell me where you got the foot well mats, please?

Snagger, this is metalization flame spray process or metallization spray zinc. I decided not to do hot dip galvanizing process because sometimes the chassis may twist since the temperature of the zinc is 450°C. However, the hot dip galvanizing process allows to protect chassis interior but is much more expensive.

Metallization spray process:

I got these rubber mats in PaddockSpars - http://www.paddockspares.com/pm617-autograph-range-rubber-mats-front-pair.html

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  • 2 weeks later...

Hy guys! As you can see I in the photos below I needed to buy two new swivel housing kits because the old ones were very corroded and new is new! All parts were clean with a small silica sand blasting machine. The chassis was paint with black chassis paint. I decided not to paint the engine block once the original color (terrakota) was good looking. At the end you can see the engine/gearbox mounting rubbers. Here I had a question...What's the correct position of the engine/gearbox rubbers? I mounted them as shown in the "Parts Catalogue Land Rover Series III".

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