Jump to content

miketomcat

Settled In
  • Posts

    5,554
  • Joined

  • Last visited

  • Days Won

    150

Posts posted by miketomcat

  1. That crossmember looks the same as the one that was on 45 that I destroyed in Russia. It was definitely the original so I'd say yours is an original. You normally need to Jack the chassis apart to get them in or out. 

    The amount of twist in your chassis doesn't surprise me. To be honest I personally wouldn't worry unless it was in excess of an inch. I think there is a full set of dimensions in one of the manuals.

    Mike

    • Like 1
  2. On 25/08/2017 at 9:20 AM, daveturnbull said:

    Mike,

    What type of fasteners did you use to hold on your trim panels (both hidden and exposed)?

    The panels in the back are machine screws through into the frame behind. The main cabin has two screws either side of the roll bar the rest is either trapped, fixed with something else ie grab handles or glued in place with sikaflex.

    Mike

  3. So today I have a sore finger from cutting carpet with scissors.

    20170820_124414.thumb.jpg.5867518384a935bbac1935315378611c.jpg

    And glueing it on.

    20170820_124430.thumb.jpg.5817dacbfd1bcfac3b97a8bfcbb39e95.jpg

    20170820_143054.thumb.jpg.ea69c164cbdc639d9d7dda5d2291496e.jpg

    That's the front done the tunnel was a pig I wish I'd made it flat now. The tunnel will probably get a cubby box of some sort later so I'll be able to hide the not so great bits. Hopefully tomorrow evening I can finish the rear foot well.

    Mike

  4. They are from foers both inside and out but I believe they are JCB digger items. When I bought the body/chassis this was one of the many bits missing I did start to look for them but there is a few variants. So in the end just bought the correct ones for the door mounts from foers along with a pile of other missing parts.

    Mike

    PS post your rebuild up we all like watching others work.

  5. According to the IVA manual rear fog light must only operate when dipped, main beam or front fog lights are in operation. Must extinguish when side lights are turned off and remain off when side lights are turned back on.

    However what manufacturers, MOT and construction and use say isn't necessarily the same as IVA. This I found to be the case for SVA so it wouldn't surprise me for IVA.

    Mike

    • Like 1
  6. Today's first job wire up the fog light simple you say I mean I've already got a switch in the loom. The trouble is the loom was made in the nineties and the IVA manual says the switch has to be momentary and the fog light must extinguish with the lights. Question a call to a friend to confirm that td5 has this facility he even gives me the part number for the relay and brings a switch with him. After lots of trawling I finally work out how to wire it all. Then the ham-fisted one manages to break the pins on the switch. Lots of head scratching and two cannibalised disco switches I end up with a disco rear wash switch with the correct emblem and working the fog light as it should.

    The next saga is the indicators I have are LED so just fit the four pin LED relay into the five pin slot and nothing. Refit the standard relay and they flash to fast so after several false starts I end up at the resistor fix not quite what I wanted but they work now. Then all the dash, stalks and steering wheel can go on.

    Finally I fitted the grab handles above the doors (primarily to hold the headlining in place) and the sun visors yes another IVA requirement (I'm 6'3" in need sun visors once on a Tuesday twice a year).

    Mike

     

  7. Finally got all the headlines finished the rear body has been hard work due to all the different angles. I'm quite happy that I've only got four exposed fixings in the main cabin on either side of the roll bar. The rear body is all exposed fixings but as it's only the dog that will sit in the boot is don't suppose she'll mind.

    20170818_193816.thumb.jpg.14fc760bfd37e12d542b703e96a8797e.jpg

    Mike

  8. Finished off the rear door check straps and internal door handle mounts.

    20170813_114616.thumb.jpg.bd601bba4118b12a2cd52adee00e3dae.jpg

    This led me on to the door cards a final trim and add holes for the handle mounts.

    20170813_132307.thumb.jpg.e579803a928755f12fec67302399e041.jpg

    Then I riveted them in place as there is no need to get behind them. Plus adding a small countersink to the holes mean the rivets sit almost flush. I did the front doors as well.

    20170813_152253.thumb.jpg.4841732f91cffda94866a6a81449954d.jpg

    Just need to fit the catch covers and cover the small gap between the handles and panel. I'll probably use a neat sikaflex bead for this.

    Mike

  9. Today I have reduced 3 sheets of 6mm ply into a pile of random shapes. Then did the same with 7m of cloth.

    20170812_202536.thumb.jpg.3dcbb4494fabe02d356a18b60de19414.jpg

    Cut to shape.

    20170812_214942.thumb.jpg.ebc70178ba28090b32a424dbeb994de1.jpg

    Evenly roller PVA glue onto the face.

    20170812_215026.thumb.jpg.960c91ce7b7caf481726ba02b3064b07.jpg

    Lay cloth in the right position and smooth out by hand.

    20170812_215101.thumb.jpg.240a836c1e5548df9941bac1a46bce51.jpg

    Leave to dry then they will all go to work (due to my dead compressor) so I can staple all round.

    Mike

×
×
  • Create New...

Important Information

We use cookies to ensure you get the best experience. By using our website you agree to our Cookie Policy