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Jon White

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Posts posted by Jon White

  1. You're over complicating things.......the sleeves tap on quite easily (always use a new one) just find a suitable bit of pipe and tap it on until you can get the circlip in place. No need for anything more scientific than that. I've done loads like this....

    Jon

  2. I have no idea what the correct procedure is for a golf, but to me it sounds like you may not have completely bled all the air out of the cooling system and have an air lock somewhere.

    Did you possibly miss a bleed screw or something?

    Jon

  3. The above is a good point. I was chatting to Simon from x-eng a whole back, and this was precisely the reason he never marketed a disk brake conversion - his insurers flatly refused to cover it. They were happy to cover the disk hand brakes however as they were not the main service brake.

    In addition as I have posted in the past this is the reason why I won't post precise details of how I did my conversion.

    Jon

  4. This has been covered at length on here many times in the past. The search button is your friend.

    Mine is the one that Tonk and I developed years ago. http://forums.lr4x4.com/index.php?showtopic=22910&p=232683

    All the info you need is in the old posts on the forum somewhere.....the rest you'll have to work out but it's not hard to make something that more or less bolts on, and yes mine allows you to fit a standard wheel.

    Jon

    • Like 1
  5. BCB off road in the states used to market exactly this - a series outer swivel housing that was specifically made to use defender disks and calipers.

    There are easier ways to do it as someone has said. I made my own conversion using wilwood calipers, which bolt up to an un modified series swivel housing.

    Bear in mind that a new wilwood caliper, that comes from the factory with stainless pistons etc, can be had for about the same money as a re con landrover one.

    Jon

  6. Bulkhead is steel as is the chassis. I'd be very surprised if you ended to weld any aluminium parts.

    Might make an interesting project, and your best bet on the bulkhead would be to cut out the rot and fabricate repair sections. It's all flat panels so pretty easy to repair.

    Mechanically they're pretty simple and parts availability is good for mechanical parts.

    Jon

  7. Lmfao @ fridge freezer!

    Bonnet spare wheel is ok if you're still running 6.00s, but for anything bigger restricts vision far too much, and make the bonnet soooooo heavy to lift......

    IMHO the best place for the spare is inside against the bulkhead - there are brackets available in a standard landrover part no.

    I'm not a fan of mounting wheels on the rear door either, as it knackered the rear door, but also makes the rear door so heavy - if you open the door with the truck parked facing uphill it damn near flattens you as it opens!

    I've tried all positions and mine has lived inside the truck for years now.....

  8. That's a pretty much big standard ex military lightweight, with a stock 2.25 petrol engine. It was an FFR so has the shielded ignition leads. The hardtop and rear door have been retro fitted and are just standard civilian parts.

    About typical rust for the ago. Not beyond saving, but it's not worth a great deal, and frankly isn't worth an awful lot in parts either.

    I'd offer scrap money and negotiate from there. It's neither rare, nor particularly desirable. lightweights are a bit like marmite - you either love em or hate em! (I hate em) I understand that some parts (especially bulkheads) are now getting extremely hard to find.

    Jon

  9. A Fairy overdrive would be a lot easier to fit and that will give an extra 27% as well as eight usable forward ratios (well, a few less as the lower ones are not much use).

    Alternatively, but probably a bit late for you, put a 200 Tdi in without the turbo; My 109 with that engine and the overdrive does an easy 60 MPH

    I still cannot fathom out why anyone even considers fitting a 200tdi without the turbo........it's not hard to fit and make it all work, and I even go the opposite and tweek the boost and fueling up even more over stock.......

    Jon

  10. Yes it's a bolt in swap.

    You'll find it will kill your acceleration completely. 2.5 naturally gasping was never a good engine, and won't pull the skin off a rice pudding.....

    It'll change the gearing by about 30%

    Jon

  11. Steering relay on mine was a piggy to get out!

    Jacked front wheels off the ground, with a strop around the jack and cross member also and pumped the jack till I could no longer move the handle. Used the head of a pick axe shoved into a 6 foot scaff bar as a really big pry bar, and beat the **** out of the relay with a sledge hammer. After two days of fighting it finally came out.

    It would actually have been an easier job to replace the front crossmember and leave the relay in it!

    Jon

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