Jump to content

ENGINE SWAP


Recommended Posts

i know its probably been asked before but i am considering changing the 2.5 for a 200tdi as it will couple straight to my lt77 gear box and are reasonably however as i use the land rover on the motor way to get to events i am wondering how the top end speed will be improved by just changing the engine as at the mo anything over 55 is a bit hairy and very loud and sounds like the engine may fly out from the bonnet at any time .also as the 200tdi is only really a upgraded version of my current engine is it worth it or is the 300tdi and matching gearbox a better option although much more expensive any help much appriciated :(

Link to comment
Share on other sites

the engine change wont affect the gearing at all, so the engine RPM's at 55 will be the same regardless of the engine.

The 200TDI might be a little more refined than the older motor, but its still going to have the same limit based on the maximum governed RPM.

If you have for instance a 1.67:1 transfer box, then the tdi is still going to be very noisey.

Link to comment
Share on other sites

the engine change wont affect the gearing at all, so the engine RPM's at 55 will be the same regardless of the engine.

The 200TDI might be a little more refined than the older motor, but its still going to have the same limit based on the maximum governed RPM.

If you have for instance a 1.67:1 transfer box, then the tdi is still going to be very noisey.

the engine will be a bit quiter but no faster

i put a disco transfer box on now can do 75-80mph

not that i like driving it that fast

Link to comment
Share on other sites

the engine will be a bit quiter but no faster

i put a disco transfer box on now can do 75-80mph

not that i like driving it that fast

Of course the engine is faster - both in acceleration and top speed. This is due to simple physics: the extra 30 or so horses provided by the forced induction under the bonnet! The base 2.5 n/a diesel has 65 horsepower - compare that with the 107hp of the 200tdi. In real terms then you are giving the truck a 50% power boost!

I've just done this conversion and can thoroughly recommend it. Whereas the ol' 2.5 needs a good run up on level ground to get near the national limit, the 200tdi can hit it with ease, laden, with a trailer, uphill.

As Western says, it's much, much quieter as the engine doesn't have to work nearly as hard to generate all that puff. Naturally as Defenders have all the aerodynamic prowess of a brick there is still going to be a fair amount of wind/tyre noise at motorway speeds, but it's nothing you can't get used to. That's why you bought a Land Rover!

As a sort of 'real world' comparison, I use my stereo. Listening to Terry Wogan in the mornings used to mean turning my radio's volume up to 34 (out of 40). Now I can hear quite easily at level 19 or 20. Assuming then that my stereo's volume control uses a relative scale, the ambient noise in the cabin has almost HALVED since the tdi implant. Hooray for bad science!

All in all mate - go for a tdi. You will NEVER regret it.

Ever. :)

Link to comment
Share on other sites

A few things.

1) 5th gear is lower on the older gearboxes, so road speed is not the best for the 200TDI.

2) If you have the 1.6 t. case, you won't be going faster.....

3) Note that earlier versions of the LT77 may not be strong enough for the 200TDI. I would check the suffix first. If you have a "G" box, it is OK. anything lower is iffy.

Link to comment
Share on other sites

Guppy: it all depends on the current gearing.

If the current engine can pull to the governor in top gear, then the new one isnt going to go any faster, regardless of how much power it has.

Quite a lot of 2.5 NAD 110's were fitted with a 1.6 transfer case, and if thats whats fitted it will need changed to make use of the extra power available.

Link to comment
Share on other sites

It always tends to come down to how much you want to spend...

I have a 200tdi and find no great problem with it. I've also driven a 300tdi and found that there wasn't much difference between them in terms of cabin noise or performance. The 200tdi is often stated as the strongest engine but if your getting a second hand one then I'd say just get the best engine you can lay your hands on at the time.

If you are going to be doing alot of motorway miles then i'd definately fit an R380 gearbox with an oil cooler otherwise your gearbox will leak oil and wear out very quickly due to excessive heat. Also as someone else said fit a transfer box with 1.22 ratio like the 300tdi disco then tweak the fuel pump just a little.

As mine is a 1991 i made a short R380 so i could keep the engine in the same place. Best R380 to get is a suffix L from a TD5 defender. This will give aprox 20% increase in gearing when both boxes are combined making everything much quieter and much more usable everyday.

Link to comment
Share on other sites

3) Note that earlier versions of the LT77 may not be strong enough for the 200TDI. I would check the suffix first. If you have a "G" box, it is OK. anything lower is iffy.

how can you find this out?

Link to comment
Share on other sites

how can you find this out?

Check the box serial number which can normally be found on a flat bit of the casting near the drain plug. The look at the suffix. Compare the number to those on Ashcrofts site for more infoo on the boxes. Also check the serial numbers on the transfer box normally found on the back above the drain plug although there is another spot on older boxes (cant remember where - again, see Ashcrofts site) - if you are lucky, there will be a sticker giving the ratio if it says 1.6:1, you really need to find another that says 1.4:1 from a later defender, or for extra top end on the motorway (not so good if you tow), a disco box which is 1.2:1.

Here also contains some info: http://members.shaw.ca/red90/gears.html

Link to comment
Share on other sites

Guppy: it all depends on the current gearing.

If the current engine can pull to the governor in top gear, then the new one isnt going to go any faster, regardless of how much power it has.

Quite a lot of 2.5 NAD 110's were fitted with a 1.6 transfer case, and if thats whats fitted it will need changed to make use of the extra power available.

Aaah. Didn't know that. This is how we learn - cheers!

Link to comment
Share on other sites

how can you find this out?

Serial number on the back of the box. Last letter is the suffix.

http://www.ashcroft-transmissions.co.uk/part_1.html#pa1

The LT 77 was introduced to the Landrover range in approx 1983 with the suffix D box and was developed over the years to the suffix H which was last used in 1994.

The D and E are very similar the only difference being the reverse gear was a little fatter in the E,

When they went from E to F larger layshaft bearings were used.

The G was further improved by all the gear teeth including the pinion getting approx 20% thicker. Also a much wider pump was used to increase the lubrication and cope with the fact that some of the LT 77"s were now being supplied oil cooled, ie V8 NAS 90, 3.9 RR Classic and the 3.5 EFI Discos.

The H (termed the LT 77S) was the same as the G in terms of strength but used a different syncro set up called the "Double Syncro", In reality it didn"t work much better.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...

Important Information

We use cookies to ensure you get the best experience. By using our website you agree to our Cookie Policy