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Roof Hatch Build


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I'm wanting to put a hatch in the roof of my defender and I'm pretty sure how I want ot go about doing it (However suggestions welcome on alternatives). I'm currently thinking cut a hole in the roof, use aluminium section to create a lip, and use an access cover to hill the hole.

Does anyone know where I can get a reasonably priced access cover from. Preferably in ali but possibly galv steel if ali not available/expensive. I'm after one of the air ducting style ones that are fairly light weight/tin guage metal.

I've doe a quick search on the internet and only seem to be able to find the hugely expensive, heavy duty types.

The other thing I had considered is a boat style hatch but these too for a reasonable size are hugely expensive.

I'm not bothered about it being weight bearing just something to keep the rain out :ph34r: .

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I'm wanting to put a hatch in the roof of my defender

Go on, I'll ask.

Why do you want to put a hatch in the roof of your defender?

Please tell me it's so you can add an ejector seat.

Cheers,

Mike

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Nope, although I would like one (a roof tent that is).

Primarily as a shooting hatch but I also though :blink: that chances are that it would be more waterproof than a standard sun roof too.

Eventually I want to soft top it but the boss won't let me spend any more money on none maintenance related part this year. :mellow:

in fact we may have one at work.

Would you be looking to part with it and if so, what sort of money would we be talking?

Rich

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How about modifying an ex-mod flight / equipment case?

Very solid, fibreglass, waterproof etc. just cut the top off the box to retain the sealing / latching rim then mount it using angle and a tube of sealant. Good size, good styling... Just relocate catches inside!

May possibly have something suitable with a bit of history if youre interested?

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Not sure what, if any difference there is between the seals TBH, I wouldn't have thought it would be that difficult to use a later type as they are identical in size. I've never had to replace the seal and you get new ones with the hatch. As far as I can see the only difference would be the small cutout areas for the mechanism - nothing that careful use of a sharp knife couldn't fix.

There are a few places still selling the seals including Craddocks btw.

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If you cut out your desired shape, then pop rivet/ tigerseal Ali angle sticking upwards around the inside edge, then add angle in a similar way but facing down around the outside of your cut out bit, get some old door seal to go over the angle on the roof, add some hinges, some c section to strengthen the hatch and get the handle from a tractor back window/ sunroof ( quarter turn handle) and bobs your mothers uncle.

I would also put a lip on the roof so the handle on the hatch can lock it open, there's not much worse than a sunroof/hatch slamming shut and open as you bounce across a field.

Radiusing the angle to make it look good would be the hardest part a Shrinker stretcher would be handy here.

Will.

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If you cut out your desired shape, then pop rivet/ tigerseal Ali angle sticking upwards around the inside edge, then add angle in a similar way but facing down around the outside of your cut out bit, get some old door seal to go over the angle on the roof, add some hinges, some c section to strengthen the hatch and get the handle from a tractor back window/ sunroof ( quarter turn handle) and bobs your mothers uncle. I would also put a lip on the roof so the handle on the hatch can lock it open, there's not much worse than a sunroof/hatch slamming shut and open as you bounce across a field. Radiusing the angle to make it look good would be the hardest part a Shrinker stretcher would be handy here. Will.

Thats essentially what I was thinking but just need a suitable hatch lid. I know they are available for not a lot of money but I can't seem to find one at the moment anywhere. So maybe they are not as available as I think :rolleyes:

How about modifying an ex-mod flight / equipment case?

Very solid, fibreglass, waterproof etc. just cut the top off the box to retain the sealing / latching rim then mount it using angle and a tube of sealant. Good size, good styling... Just relocate catches inside!

May possibly have something suitable with a bit of history if youre interested?

That could be an idea. What you got? :i-m_so_happy:

Cheers,

Rich

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