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Rover V8 convert 4L to 4.6L


jad

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Hi guys.

Just doing some dreaming and thinking about options for the future. In my TVR I have a 4L serpentine "High Compression" engine. If I want to go bigger is it possible to use a 4.6 block, crank and rods and then bolt everything from the 4L to it? Would I need to use the TVR pistons for any valve cutouts or use the 4.6 pistons as well? Is there anything you cant use?

On the software side of things it would obviously be beneficial to use megasquirt but is it possible to use the 4L ECU with a 4.6 Block?

Just looking for peoples opinions as my experience/knowledge of the V8's is lacking a little.

Cheers

Jad

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Its a GEMS. Not sure if its a "3.9" or "4L" is there an easy way to tell? It has a serpentine belt and a dizzy. Could it possibly be a crossover point? The vehicles is from early February 1995.

Cheers

Jad

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If you have a 4.0 rather than a 3.9 you can just put the 4.6 crank and rods into your 4.0 block - they are the same. You can use your 4.0 Hi Comp pistons but your compression ratio will be very high. Probably something like 11.3:1. The 4.0 pistons have less dish (volume) in them than the equivalent 4.6 pistons.

I did the above with my 4.0 block and used the standard 4.0 lo comp pistons (rather than the 4.6 pistons) which give a compression ratio of about 9.2:1 in a 4.6.

Garry

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Cheers guys. You say there are many differences in 3.9/4L. Can you see any from the outside? Or tell from the engine number? I'm about to crawl under it so can have a look.

11.3CR sounds a bit too high even running on 87 plus. What do you think? Guessing i would have to regard the timing somewhat?

I would like the engine to have more power and rev well. May have hit the limiter a few times now as it sounds like it wants to keep on going!!!

Cheers

Jad

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Cheers guys. You say there are many differences in 3.9/4L. Can you see any from the outside? Or tell from the engine number? I'm about to crawl under it so can have a look.

11.3CR sounds a bit too high even running on 87 plus. What do you think? Guessing i would have to regard the timing somewhat?

I would like the engine to have more power and rev well. May have hit the limiter a few times now as it sounds like it wants to keep on going!!!

Cheers

Jad

If there are side bolts on the mains then it is a 4.0 - these are visible around the bottom of the block from the outside. If the castings are there but not drilled then it is a 3.9.

I was just highlighting that you can use the pistons you already have if you wanted but highlighting it would be very hi comp. You can use 4.6 Hi Comp or Low Comp pistons or 4.0 Low comp pistons as an alternative.

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Is it as simple as this? http://www.roverparts.com/TechTips/boschvsgems.cfm

Or am I assuming too much?

Didnt look at my engine when i was under it... and you cant see much from the top! Is this part of the block with no bolt for the mains mean its a 3.9?

post-19190-0-73610300-1405183969_thumb.jpg

If I was to up the CR to 11.3 is there an easy way to calculate what the timing should be to allow it to run on 97+ octane? I know TVR was a bit different to LR on the timing front. Im sure there are some very knowledgeable people out there that can estimate these things....

Cheers

Jad

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Megasquirt is definitely an option. Its going on my other project soon. Really would like to get the engine running on that! I assume using that you can set the timing to whatever you want? Will start reading up on it more soon! Its a shame the RV8 doesnt have knock sensors.....

and stroker kits are out as its loadsa wonga!

Jad

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Can someone correct please if I am wrong... If I but a 4.6 block and heads, get it top hatted and use my 4L pistons and a composite head gaskets with the 4.6 crank and rods then I should be onto a CR of about 10.3-10.8 which should be useable. I can then either use the TVR or 4.6 heads on top and the serp front off the 4L engine. With a bit of megasquirt everything should come up rosy right? :)

Cheers

Jad

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Megasquirt is definitely an option. Its going on my other project soon. Really would like to get the engine running on that! I assume using that you can set the timing to whatever you want? Will start reading up on it more soon! Its a shame the RV8 doesnt have knock sensors.....

and stroker kits are out as its loadsa wonga!

Jad

GEMS and Bosch have knock sensors ;) But the general consensus seems to be that it's too hard to calibrate them.

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All I heard was its possible..... Funny I know some people at work in calibration. Wonder if there are any old boys about that worked on the Rover V8... and if not some of the current ones may be very helpful I feel :)

Ta

Jad

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Knock sensing is quite an art, the 4.0/4.6 had knock sensors so you're 50% of the way there, and Megasquirt can make use of them, but a knock sensor is basically a tuned microphone so there's a fair bit of magic to be performed to distinguish a knock from all the other noises going on inside an engine. I have to admit I haven't looked at the progress with MS for a long time so it may be fully working on MS3 by now, but MS3 is IMHO way more complex than you need and as long as you're sensible about tuning it you don't need the knock sensors anyway. MS1 + EDIS is plenty good enough, simple to set up and proven & reliable.

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Does it help I work in NVH then? :P We are gonna be putting MS2 on my 1uzfe. So Im sure that will have its own complexities. Someone somewhere must have got it working..... Ill have a chat with some people and see what they say. It may help that my dads a programmer as well.

Can anyone tell me if the way I am planning to build the engine will actually work?...

Cheers

Jad

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