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CwazyWabbit

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Posts posted by CwazyWabbit

  1. Finally finished it :)

    Last bit of machining of the new part, two flats on the side and a hole to release the pin that holds the barrel in.

    post-25689-0-68576700-1321747321_thumb.jpg post-25689-0-98761900-1321747323_thumb.jpg

    Then the actuator had to be shortened

    post-25689-0-70475000-1321747325_thumb.jpg

    All the barrel parts fitted together

    post-25689-0-28526400-1321747328_thumb.jpg post-25689-0-99828900-1321747330_thumb.jpg

    Removed the old barrel holder from the front plate of the lock

    post-25689-0-78581400-1321747333_thumb.jpg

    Cleaned the rust off it

    post-25689-0-67068400-1321747336_thumb.jpg

    and welded the new barrel holder in

    post-25689-0-54220400-1321747340_thumb.jpg

    While it was still in bits I removed all the dirt and twigs out of the lock mechanism

    post-25689-0-13656800-1321747343_thumb.jpg

    A bit of paint and riveted it back together....

    post-25689-0-27318200-1321747345_thumb.jpg

    Had to give it another splash of paint before refitting to the door as I knocked some of the paint off doing the rivet bashing.

    Anyway, it's all done and working....

  2. Lower part could describe any part of the surface depending on the position the crankshaft was in...... :) Anyhow that bearing looks very unhealthy to me and I would have been inclined to check the crankshaft surface carefully or it may happen again quickly. I'm not saying it is the cause of your problems, but it could be the cause of the noise if it has eaten that bearing again......

  3. Different manufacturers use different names/conventions and sometimes datasheets leave a little to be desired, that transciever data sheet only labeled the clock and data in as SPI and left data out just described as Serial Data Out (SDO) .... a little more reading of the datasheet makes me think the SPI interface is used for configuration and status monitoring and the actual data you want to send to, and recieve from the other station will need to be sent using bi-directional pin 3 and clocked via pin 4

  4. I have now got all of the parts that i require to start building the project, I have decided to go with the arduino board as i have not got the experience and knowledge to create a board from scratch, if i can get the project to work i will then attepmt to use the ATmega chip as the basis for a stand alone circuit without the use of the arduino board - however the important thing is to have a working circuit.

    currently my biggest issue is trying to get the boards to talk to each other, ive got two of these boards - http://arduino.cc/en...ArduinoBoardUno with two 433MHz rf transcievers - http://www.rfsolutio...ALPHA-TRX-5.pdf, both of these work with an SPI interface

    The Arduino website says "SPI: 10 (SS), 11 (MOSI), 12 (MISO), 13 (SCK). These pins support SPI communication using the SPI library" so im assuming that it takes four inputs from the transciever, however from looking at the RF Transciever datasheet it only mentions two ports used for the SPI interface

    "Pin 12 SDI DI SPI data input

    Pin 13 SCK DI SPI clock input"

    How would i go about connecting these together?

    Cheers

    Tris

    You are missing pin 1 SDO and pin 14 nSEL

    MOSI means Master Out Slave In and MISO the opposite.

    So MOSI pin 11 Goes to SDI pin 12 and

    MISO pin 12 goes to SDO pin 1,

    SCK pin 13 to SCK Pin 13, and

    SS (Slave Select) pin 10 to nSEL pin 14.

    I think

    Oh and obviously GND and VCC will need connecting :)

  5. Well I've started on the rear door lock, kind of wish I hadn't but I'll finish it now. Here's pics of so far, mostly dismantling. Hopefully finish it over the next evening or two.

    First knock these four rivets out, these just hold the two halves together when it's not bolted to the door as the door bolts go through both bits.

    post-25689-0-12074800-1321611615_thumb.jpg

    A few pics of the various parts of the dismantled lock.

    post-25689-0-18015400-1321611678_thumb.jpg

    A few years of dirt inside here

    post-25689-0-80389100-1321611713_thumb.jpg

    post-25689-0-66241500-1321611724_thumb.jpg

    Looks a bit worse for wear, the slotted part is integral to the lock holder unlike the other door handles.

    post-25689-0-55273000-1321611735_thumb.jpg

    You can just see the back of the old barrel in the middle of the hole.

    post-25689-0-18906500-1321611779_thumb.jpg

    The bit that actually opens the lock

    post-25689-0-13757800-1321611791_thumb.jpg

    The actuator will need 17mm cut from it's length

    post-25689-0-14385300-1321611808_thumb.jpg

    New barrel holder is almost completed, it's longer than the old one as it will extend inside the lock to support the shortened actuator.

    post-25689-0-38983400-1321611823_thumb.jpg

    Bigger recess to take the bigger face of the new lock barrel, putting the slots in almost led me to self harm.... keyways using a lathe = not fun

    post-25689-0-99108100-1321611832_thumb.jpg

  6. Just a few pictures to show how I modded my old passenger door handle to take the larger post 2002 barrel.

    This is how the handle looked before I started messing with it..

    post-25689-0-74545900-1321495564_thumb.jpg

    post-25689-0-11893000-1321495573_thumb.jpg

    The new barrel on the left is significantly larger in both length and diameter

    post-25689-0-27569700-1321495583_thumb.jpg

    post-25689-0-68460400-1321495593_thumb.jpg

    I made a new sleeve out of some aluminium on the lathe, 36mm long, 16mm external diameter. Bored 10mm diameter straight through and then counter bored 1/2" diameter to a depth of 31mm.

    post-25689-0-57071600-1321495605_thumb.jpg

    As the new sleeve needs to poke out the back of the handle we need to machine away the back of the hole in the handle...

    Before

    post-25689-0-65800000-1321495616_thumb.jpg

    After (you can see the two ribs that stop the sleeve from spinning in this pic)

    post-25689-0-53636200-1321495629_thumb.jpg

    The front of the hole in the handle needs enlarging to 19.5mm to take the larger face of the new barrel and the ribs inside the hole need to be removed to a depth of 11mm at a diameter of 16mm to clear the new barrel.

    post-25689-0-02898700-1321495638_thumb.jpg

    post-25689-0-07457700-1321495653_thumb.jpg

    Now the handle has been prepared we can cut the slots in the sleeve that will sit over the ribs inside the handle barrel hole, may as well do the slots for the barrel wafers while we are it (the longer slots). The new sleeve is designed to be inserted from the back of the handle whereas the old was inserted from the front.

    post-25689-0-96884300-1321495662_thumb.jpg

    post-25689-0-80183800-1321495673_thumb.jpg

    post-25689-0-31425000-1321495687_thumb.jpg

    cont.....

  7. I certainly wouldn't want to trust a 'welded up' crack in a Diesel block - the pressures and stresses are just too high.

    From what the OP wrote the block isn't cracked, there was a crack in the head that caused corosion of the mating surface of the block. The welding was to fill the corrosion so they didn't need to take too much off the block to get it to seal again.

    Although tbh if the job wasn't done properly the welding could cause the block to crack.

    Despite the costs sounding high you can start to see where they are coming from if it includes all labour and the replacement head as well. With that sort of money in play of which labour would be a big chunk I would be inclined to go for the remanufactured engine to. If I was fitting it myself I'd go with Jason's suggestion and fit a second hand engine as the gamble isn't so bad with 'free' labour.

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