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Gazzer's "101-what have I done" Fairlead Build


Stellaghost

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The gap for the pulleys is giving me some issues, even my long milling cutters are not long enough....

So my plan is to make an extended fly cutter using the bits below

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then take thin delicate cuts.....

I can do delicate... just for those who might question........lol

Regards Stephen 

 

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3 hours ago, landroversforever said:

How long is your longest cutter? I can have a look when I’m home in a few days and see what I’ve got. 

Don't worry about it Ross

Due to the size, shape of fairlead and lack of available head room on my mill I need to get creative. My longest cutter is 100mm, but due to how I need to set it up I effectively lose depth of cut.

An extension added into the fly cutter should work ok, I have two so I can afford to modify one of them

This thing is getting made out of solid whether it likes it or not......

Regards Stephen

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4 minutes ago, Gazzar said:

I know you enjoy the challenge

 

^^^^^^ This definately...

5 minutes ago, Gazzar said:

 I do feel a bit guilty at all the work you are doing on my behalf. 

 

Seriously, not a problem, probably less than 8hrs spread over a month so far, it's getting the grey matter working and I'm enjoying it, I'm also enjoying the fact I only have one piece of metal, so no practice run...adds a bit of juice, don't you think....

Regards Stephen

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If it’s not too late I may actually be able to get you some small ish sheaves. They won’t be brand new but they’ll be good enough. Tell me the od you need and the size of the rope you’re using and I’ll go up to the yard and see what’s kicking about.

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3 hours ago, dangerous doug said:

If it’s not too late I may actually be able to get you some small ish sheaves. They won’t be brand new but they’ll be good enough. Tell me the od you need and the size of the rope you’re using and I’ll go up to the yard and see what’s kicking about.

That's very generous, thank you. I've been lucky enough to get the full set of sheaves, new, genuine. Not cheap, but I think I've got the last of them. And they'll fit 100%. I've seen that they seize up at a moments notice so I'll be getting inventive with moisture repellants and making sure I grease them on schedule.

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13 minutes ago, Gazzar said:

My ignorance showing here: what, exactly, is a sheave? 

 

A pulley is an assembly, the sheave is the round component the rope sits In

 

thats no worries, thought I would offer incase you hadn’t sorted it yet

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