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Fuel tanks / pumps commonality - grab your tape measures!


FridgeFreezer

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This was brought about by a need for a new fuel tank for the 127 but it could be useful tech info in general. I'd like to work out if later in-tank fuel pumps (made by VDO) for plastic fuel tanks are interchangeable between models / tanks.

I'm in the market for a Defender rear fuel tank (110/127 type), but with an EFI conversion on the horizon I'll need a high pressure fuel pump. That got me thinking as to whether the Range Rover / Discovery in-tank pumps would fit into the hole in a Defender plastic tank.

Unfortunately I don't have a RR fuel pump or Defender tank to hand to measure, but I have measured a freelander tank & pump that's kicking round in the shed.

If anyone has any sort of plastic tank or fuel pump they can measure the hole and top of perhaps we can establish a list of swappable pumps - might even save some people money on spares too.

My measurement:

1998 Freelander 1.8 Petrol

Hole 110mm / Top plate of pump 135mm

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The fuel pump unit from a RR P38 will fit in the Defender 90 tank - I used one to run a 3.9 V8EFi for a while. It might be a bit long but they can be "shortened" fairly easily.

A better alternative (and something I've since done when I converted form V8 to TD5) is to use a Discovery 300TDi fuel sender unit, again from a plastic tank. This fits the Defender tank without any modification and gives you a fuel level sender unit, feed pipe and return pipe. You can then put an external fuel pump on which is a LOT better for maintenance purposes, mine is mounted on top of the chassis and accessible via the inspection panel under the drivers seat. I got mine from a scrappers so also go the threaded fittings to connect my pipes to the sender unit.

To ensure long life form the expensive bit (the pump) I installed an inline pre-filter between the tank and the pump and a 300TDi canister fuel filter between the pump and the regulator.

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It's also used on ROW-spec vehicles, which have the later 'Td5' plastic tank but a 300Tdi engine. There's one listed for ROW 90 and one for ROW 110, I have one of the latter in the garage somewhere if a measurement would be useful?

I remember it being pretty expensive, didn't know the 300Tdi Disco part was the same - though I wonder if the tank height/depth and therefore sender calibration is the same betweeen Disco 300Tdi and ROW-spec 90/110 applications?

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I think you're already covered but I have a 3.9i pump and a Td5 pump on the shelf if you need any dimensions from them. I never substantiated the suspicion but I think the tank I'm using in my RR is late (plastic) RRC and it takes the Td5 pump perfectly. (Td5 pump is sprung for length)

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Now this is getting interesting, is there a combined low pressure sender/pump that would fit in a tin 110 V8 tank that would

A tell the truth about the contents of the tank

B Not blow the pipes off the carbs

Cos it would be bloody useful and would mean I could intoner the side mounted sender that tells more lies than a politician....

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