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Pulling my hair out


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Right here goes, 90 300tdi I've changed the crankshaft front seal 7 times now!!! I've even got the correct tool to fit it aswell! After a coupl of days the seal fails and oil leaks out of the hole at the bottom of the timing cover, I've been told that maybe the crankcase has to much pressure build up and pushing oil past the seal, I've took off the cyclone breather and cleaned it out, Is there anything else that I can try before I bite the bullet and send it off to the garage and have to re mortgage the house to pay the garage bill

Jim

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The shaft seems ok was a little rusty but cleaned up all right and there wasn't anything out of place on there, was smooth and the sprocket fitted well on it.

Haven't a clue Ralph what it could be, driving me crazy the last month and a half, everything goes fine got the tool to fit the seal then couple of days later oil starts leaking again

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On the first few there was signs that I nicked the lip, thats why I started to press them back in, instead of me pushing the sprocket on, I'm yet to remove this last seal as I haven't a re-placement to put back in, plus now I've spent over £30 on the buggers,

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Have you replaced the o ring on the crankshaft behind the crank timing pulley? Maybe the sprocket is sitting too far in and catching the face of the seal. Maybe consider changing the crank timing pulley as the seal land is part of the pulley

I've re placed the O ring every time I've changed the seal, Never thought about the sprocket sitting to far in, just thought it went on till it hit the O-ring

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