Jump to content

R380 Disco Defender swap definitive answer


88inchthing

Recommended Posts

As the title suggests I’m hoping someone can give me a definitive answer. Can I fit a Disco r380 to a Defender without an adapter kit. 
I realise this has been covered but it’s unclear. 
I have the correct Defender box to rob the bits from so do I still need an adapter? 
 

Link to comment
Share on other sites

Yes you can .................

BUT. The gear lever will be in the wrong place, so you would have to alter the tunnel/seat box

To get the gear lever in the right place, you need the adaptor kit. Or swap the selector shaft, yoke, and lever tower from your old R380 box.

Or buy new parts of course.

Link to comment
Share on other sites

It will physically bolt up but Isn't the bell housing length different on them as well (Disco longer)? This makes the gear stick problem even worse - it ends up in seatbox between the front seats.

On the Defender box, the shifter mechanism is positioned over the main gearbox casing (the black steel ribbed section). On the Discovery the shifter is positioned behind the main gearbox casing and over the ally rear casting from which the output shaft protrudes - so further back - towards the rear.

This image from Ashcroft's shows a Discovery box.

https://www.ashcroft-transmissions.co.uk/manual-gearboxes/r-380.html

 

Edited by simonb
Link to comment
Share on other sites

42 minutes ago, simonb said:

It will physically bolt up but Isn't the bell housing length different on them as well (Disco longer)? This makes the gear stick problem even worse - it ends up in seatbox between the front seats.

On the Defender box, the shifter mechanism is positioned over the main gearbox casing (the black steel ribbed section). On the Discovery the shifter is positioned behind the main gearbox casing and over the ally rear casting from which the output shaft protrudes - so further back - towards the rear.

This image from Ashcroft's shows a Discovery box.

https://www.ashcroft-transmissions.co.uk/manual-gearboxes/r-380.html

 

Gearbox length difference is between Defender Lt77 and the R380/HP22/Disco LT77.

Link to comment
Share on other sites

Thanks very much for your replies so far.

From what I can gather the Disco and Defender R380 Bell housings are identical as opposed to the lt77 where the Defender is shorter.

what I’m trying to do is sort my crunchy synchros on the cheap. 
I’m about 80percent that if I buy a cheap second hand Disco box and swap the selector and quadrant, the Disco box will fit.

 It would be great if someone who’s done so themselves could confirm this.

Link to comment
Share on other sites

  • 2 weeks later...

You would be better off rebuilding the box you have with new synchro rings & seals than messing around swapping parts between the Defender & Disco boxes. The swap will involve a major strip & rebuild, so might as well do the job properly, with known good parts.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...

Important Information

We use cookies to ensure you get the best experience. By using our website you agree to our Cookie Policy