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Cracked block repair suggestions....


muddy

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Unfortunately there's quite a change in shape on the side of the block so a plate won't do it. Im mulling over whether to waste more time with some JB weld or similar or bite the bullet and get a new block. 

2 hours ago, L19MUD said:

Not good news but loving the way to get the engine on its side!

May aswell make life as easy as possible!

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Grind out all of the cracked material, clean up the edges properly (you may have to boil all of the oil/coolant out of it), grab a sheet of cast iron, and braze it in. Preheat with a torch and let it cool down under a bunch of fire blankets.

At least that's what years of watching people do it on the internet has taught me :D

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It’s a Perkins Ad3 I believe, I think I can get a brand new block for £350 I just need to make sure it’s the right one. If it is I will probably go this route for ease, I’m a little bit sick of this ‘quick’ project now. Plenty of other things to be getting on with.

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  • 11 months later...

Why not try the same approach as you just did but braze a fine mesh over the area to support it?

Like they have done in the crotches of this combustion casing.

image.thumb.jpeg.1d981afa37bcf4bcc4b77546fffbd65b.jpeg

That's a stainless mesh brazed into place

image.jpeg.f11d5354bd6d90d20a46b8cbef4f91ce.jpeg

to prevent cracking and blow out of the casing.

image.jpeg.7d7a36745a2256cb28a04917789e1b71.jpeg

 

edit to add: Mmmm, should have checked the date on that reply... duh!

Edited by JohnnoK
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