pete3000
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Everything posted by pete3000
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Lack of power then surges, 300tdi
pete3000 replied to pgrbff's topic in Defender Forum (1983 - 2016)
i was going to say a blocked, waxed up fuel filter. depending on how cold it is with the snow it could be the fuel waxing up and blocking the filter/sedimenter. Pete -
I'd take the chassis rail brackets off altogether (remove any shims if fitted) and get the long outrigger bolts in first. Dont forget to support the weight. Pete
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my only tip is to try and get the pump either inside or well away from salt/spray, otherwise the terminals can rot out and the pump stops working. Ask me how i know.
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The old steel bolts seized in aluminium housing challenge
pete3000 replied to Cluaran's topic in Defender Forum (1983 - 2016)
Just a thought Cluaran, have you tried a decent amount of pre-heat from the plumbers torch right before migging on full power?, this might allow more sticking of the weld if that makes sense. Use a heat shield or plate with a hole in to avoid burning any delicate bits as much as you can. I used a rothenberger mapp torch to great effect when fabbing some trailer lower shock plates this year. The weld went on like butter, albeit it was downwards so appreciate the difficulty in welding upside down. Pete- 38 replies
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Have you done anything regards the bulkhead footwell to chassis brackets? or reusing the old ones. I got a set of these, primered and painted black. https://yrmit.co.uk/product/hot-dipped-galvanised-bulkhead-to-chassis-brackets-per-pair-land-rover-defender/ With both options comes with the nuts/bolts and the nut plate. Also one of these may be useful to stop the rot between the ally/Steel https://yrmit.co.uk/product/body-to-chassis-rubber-gasket-kit-lr-defender-90-pre-td5-2/ Pete
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The old steel bolts seized in aluminium housing challenge
pete3000 replied to Cluaran's topic in Defender Forum (1983 - 2016)
second post he says "the wilds of the North West Highlands" 😮- 38 replies
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Clamp type multimeter recommendation - hobby use
pete3000 replied to Gazzar's topic in Tools and Fabrication
This is the one i have in the LR, it does DC current and has clamp and multimeter probes, also it backlit for easy read. https://www.amazon.co.uk/UNI-T-Current-Capacitance-Resistance-Measurement/dp/B07CNGJXFJ/ref=sr_1_3_sspa?crid=WBXKLZ8PN00K&dchild=1&keywords=uni-t+clamp+meter&qid=1609234467&sprefix=uni-t+clamp%2Caps%2C192&sr=8-3-spons&psc=1&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUFXODdUSzVMVVNJVE8mZW5jcnlwdGVkSWQ9QTA2NzA5ODMzRzJSUjlTQTBSSjlUJmVuY3J5cHRlZEFkSWQ9QTA0MTI0OTExNThUM0VNVjIzSDJDJndpZGdldE5hbWU9c3BfYXRmJmFjdGlvbj1jbGlja1JlZGlyZWN0JmRvTm90TG9nQ2xpY2s9dHJ1ZQ== https://www.amazon.co.uk/UT210E-Current-Meters-Capacitance-Tester/dp/B00O1Q2HOQ/ref=sxts_sxwds-bia-wc-rsf-lq2a1_0?crid=1AIEMUNVWC4GC&cv_ct_cx=ut210e&dchild=1&keywords=ut210e&pd_rd_i=B00O1Q2HOQ&pd_rd_r=7a32da8c-dcb2-472c-9ad4-f7e85cd021a0&pd_rd_w=pGRhh&pd_rd_wg=v0mhP&pf_rd_p=dba4d345-033c-4a5f-bc00-6ee63ecee580&pf_rd_r=TKZD56C29Z4E3H72C3KY&psc=1&qid=1609234612&sprefix=ut210%2Caps%2C188&sr=1-1-569cd1f4-72a6-4f1d-b3c5-cf7f1ae39fbb Pete -
have you tried turning the ends of the tube round?, some of the LED tubes only like being fed at one end. I have converted 4 or 5 battens and rewired the mains just to feed the end cap.i.e bypassing the starter and balast/caps. Never had any issues expect ordering the wrong length. Pete
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Defender TD5 - Not starting - All electrics gone (nearly)
pete3000 replied to JoeyT's topic in Defender Forum (1983 - 2016)
Could be a combination of things, given the intermittent nature though i'd probably start with a visual in the fuseboxes. Most of the items you describe as working above are on the permanent live circuits (brown or purple), i.e clock, hazards, interior lights (horn?) some of the radio? Not sure how the immobiliser works on the td5 and how tolerant it is of pulling fuses or low volts so no advice here.... however....... Do any of the fuses look melted or as if they are corroded? It sounds as if anything drawing any current causes the circuits to drop in voltage. You could elimate a bad earth by clipping a jump lead from negative battery terminal to the alternator mounting bolt or engine lifting eye. After that you need to get a multimeter and start measuing for differences in voltage drops when things are trying to draw current vs not. -
The old steel bolts seized in aluminium housing challenge
pete3000 replied to Cluaran's topic in Defender Forum (1983 - 2016)
A picture may help, but i'd probably end up drilling out gradually to size of bolt with some cobalt drills then hopefully being able to collapse the thread remains into the hole created by winding the tang in on itself and tapping? if that fails you may be left with the option of helicoiling. Depends a lot on the application. If it's load bearing/alignment safety critical a new bracket or component may be the only way forward.- 38 replies
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also https://www.autosparks.co.uk/electrical-components/plugs-connectors?p=2
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some of the parts are shared, e.g the wiper motor park switch is the same or similar to the classic mini. https://www.ebay.co.uk/itm/Wiper-Motor-Wiring-Loom-Plug-Park-Repair-Connection-Classic-Mini-GXE7708P-520161/283830020649?epid=1528397341&hash=item4215966a29:g:XLAAAOSwNkJaOvPQ or https://www.ebay.co.uk/itm/Lucas-LWH102-Wiper-Motor-Park-Switch-Plug-Repair-kit-for-Land-Rover-Mini-Triumph/303744066861?epid=20040972837&hash=item46b88ea52d:g:A-UAAOSwG5xfoWWC Pete
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110 fuel tank level gauge and sender
pete3000 replied to Troll Hunter's topic in Defender Forum (1983 - 2016)
Yes I'd swap to the PRC8463, stick a meter across it before fitting to confirm readings above, your gauge should be ok as the PRC7313, is the newer number of my PRC3107. Good luck. Pete -
Replacing the Upper Steering Column
pete3000 replied to roamingyak's topic in Defender Forum (1983 - 2016)
Sounds about right, the early military defenders didn't have the steering lock on the ignition key assembly. Otherwise you'd find it difficult to tell if you had left the steering lock on or if the non-power steering effort was just "normal". Pete -
Replacing the Upper Steering Column
pete3000 replied to roamingyak's topic in Defender Forum (1983 - 2016)
It's not too bad a job, if we are talking about the whole upper column assembly (tube). Most of it can be stripped down inside the cab. Don't forget you'll need 2 new shear bolts for the ignition barrel/lock once you've managed to get the old ones out. From memory the column has to be drawn into the engine bay and the cutout in the bulkhead is oval on 1 side to allow the bracket which fixes the colum to the upper dash to be drawn through. First up all the binnacle and steering surround needs to come off, then the steering wheel and switches unscrewed. Then its a case of unbolting the steering colum and brackets, you may need to move the brake/and/or clutch pedal boxes to access the bolts though. See this post for more info, as there is more than one approach if just doing the bearings. Pete -
110 fuel tank level gauge and sender
pete3000 replied to Troll Hunter's topic in Defender Forum (1983 - 2016)
Right, my sender is PRC8463, connections as follows Stud/bolt = earth/0v to chassis earth via short black wire, pushed on via bullet style female. White plastic terminal also stamped as T on sender face = gauge reading back to gauge PRC3107 terminal 1 Red plastic terminal also stamped as W on sender face (warning?) clipped ohm meter to stud, and white. Measured full position top of travel, 7-10 ohms, mid way ish 150 ohms and empty 350 ohms (linear scale?) with clip still on stud measured resistance to red W, open circuit till 25mm from end of dip tube then 0.1 ohms for low fuel light. PRC3107 Gauge wiring, terminal 1 from sender white T terminal 2 green from 12v ign switched feed earth/ov black from gauge earths -
110 fuel tank level gauge and sender
pete3000 replied to Troll Hunter's topic in Defender Forum (1983 - 2016)
STC1492 sender doesn't come back as anything for me, PRC8463 is the diesel part number?. The resistances measured don't sound right, have you got the ohms range on 200 ohms or e.g 20Mohms. I've just pulled my 300tdi setup out so i'll go and measure the old sender vs gauge positions. -
Spongy Brakes..... the penny has dropped
pete3000 replied to pete3000's topic in Defender Forum (1983 - 2016)
I'd taken both my pdwa and the prv dip/dive valve out around 6 years ago, kept them just in case but never re-admitted them. As Western says the fluid loss switch is on the reservoir float cap on the 300tdi. Pete -
I've been struggling with poor brakes on my 1986 110 for years, even after changing the drum rear axle to discs and going vented at the front, just about every part was renewed (one part at a time) and replumbed. The efficiency on the tapley meter at the Annual MOT "was just meets minimum effort". This was with standing on the pedal to get any braking effort. Well everything went back in again recently when the chassis was swapped. The 1986 style (new but 2 times changed) brake master cylinder and pedalbox was removed and looked decidely worse for wear. So I bought a salvage 300tdi servo/ pedal housing and reservoir. Fitted all back up with a new 300tdi 90/110 master cylinder. First thing i noticed about this was the front circuit has 2 fittings (1 for each caliper), rear has 1 port as before. But the diameter of the piston housing is much smaller than the 110 2.5NA disc/drum master cylinder. After bleeding the brakes today, I can actually feel the brakes working without standing on the pedal. I even managed to lock the wheels on the drive. 🙂 Thinking about this i should have spotted a while ago that the laws of fluid transfer mean a smaller piston area can exert much more force than a larger piston albeit at a lower fluid volume. Anyway problem solved, if anyone else is having similar issues after converting to discs it could be a mismatched master cylinder? Pete
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Well erm no, it certainly isn't on my 110. Assuming we are talking about the rear plastic 12? gallon tank on the 90 td5, you may get away with taking the front two bolts on the guard out and slackening the rear crossmember bolts to lower the guard, but it may be necessary to remove the guard and start again.
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Tell me to shut up if you've spotted the bolt through the drop arm bracket is too long(stack of washers)/facing the wrong way, i can go and look what i used if it's useful, Think from memory it the same imperial bolt/nyloc nut as the a-frame balljoint bracket. Pete
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https://www.nationalluna.com/product/12v-auxiliary-battery-box Something you could knock up for less than the £400 price. ?
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YRM do them for 25 notes per side +vat. I'd not bother with the 25mm screws though they are too long. They should be no14 x 19mm and m6 form G washers. Pete