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7 hours ago, landroversforever said:

Brake caliper mounts? 

So trying to sort the above out 

This is how it was

20240707_121428.thumb.jpg.3f506ec78f245d88014be0c99d623f4a.jpg

pieces cut away to get rims on

20240707_121435.thumb.jpg.181242f5dadcc0fb0347165d816090a9.jpg

addition of coil pack holders, space invader, toast rack and chassis step notch

20240712_135205.thumb.jpg.b29d80288dd1b15c7d0a45e686cac040.jpg

drilled and tapped 

20240712_163740.thumb.jpg.0ee94627e3fe3a7adb485e495df7808c.jpg

more or less complete

20240712_194519.thumb.jpg.6e47b09130fbd8737d47fcfc5a0400fa.jpg

20240712_201315.thumb.jpg.0348ea4b608ffc35438e690facc6f566.jpg

regards Stephen 

 

 

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If you can remember the horse shoe brackets I made to hang the calipers off, the first photo shows the top of them brackets cut off to allow 17" rims to fit when moved inboard

The new brackets are to tie everything back in again so it still has the original strength because all portal box fastening points are connected again

Hope that makes sense

Regards Stephen 

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Do you sometimes wish you hadn't started something, I'm nearly at that point with fitting the rims to the axle

Trying to tie the caliper brackets in at the top of the portal box has caused me a lot of issues, although it wouldn't be an problem if width wasn't an issue

On my previous post wheel was not tried due to other priorities last night, so got up get wheel on and it turned to rat poop

So this didn't work 

20240712_201315.thumb.jpg.a19699672685d364c68574733b77b54c.jpg

why ? Wheel rim catching

so this is where I'm at now 

Cap heads drilled out or countersunk to fit

20240713_115443.thumb.jpg.ca9697e6833046b4cb4750f0a631e326.jpg

20240713_115125.thumb.jpg.3eaf094e61cfe7e33746094c9d543d83.jpg

20240713_115208.thumb.jpg.1b89f0b219613a1393bab5fd87f1f18b.jpg

20240713_121018.thumb.jpg.5e8b62a1034c4171c9c9606da9d4a518.jpg

rim no longer catches but it is very tight

20240713_121358.thumb.jpg.54b2ce7a7e5f7c9e5feddb428d335ce1.jpg

If it becomes an issue I can always space rim out a bit

Regards Stephen 

 

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Due to tight tolerances I also modified the brake connections  and re-routed the pipe

Small angled connection made with copper pipe

20240713_121255.thumb.jpg.9ea72f4d0d48523e8bd2f76c10cae353.jpg

Brake pipe routed to the front of the rear axle instead of running along the back, this will give the braided hose more protection 

20240713_121300.thumb.jpg.ed9bf42c9d9aa8c628a5daaedd13e5c8.jpg

20240713_113954.thumb.jpg.0284d5bc1a87b841af464871d2f1d15d.jpg

regards Stephen 

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17 hours ago, Bowie69 said:

If I am honest, I'm not entirely sure what I am looking at, some bracing for the portal box or something? 

Pictures below explain better than me

20240713_152021.thumb.jpg.387bf3044e3dae93a407c235efe5828b.jpg

20240713_152027.thumb.jpg.9fea0b8f9ba1972c88603ee89a8dd712.jpg

Regards Stephen 

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Crikey that's all very close - I had similar pain with my callipers although thankfully it was only the callipers / wheels that got adjusted, looks like yours is in danger of encroaching on the axle itself which is a real pain :blink:

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19 minutes ago, FridgeFreezer said:

Crikey that's all very close - I had similar pain with my callipers although thankfully it was only the callipers / wheels that got adjusted, looks like yours is in danger of encroaching on the axle itself which is a real pain :blink:

It is a pain, I'm reluctant to hack more of the axle housing away as that will weaken the axle / portal box ends, if it becomes an issue I can put spacers in to move wheel away from the axle slightly, in fact I may just make them anyway so they are already available if I need them

Regards Stephen

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I had this problem with my conversion. I know we’ve gone slightly different routes but I ended up welding a 10mm spacer to each hub. That buys loads of clearance for your brakes but is nothing on overall width 

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On 7/3/2020 at 9:37 AM, landroversforever said:

Still follow that thread after you put me onto it Ben! :D  Even pinned to my browser.

......only 4 years late to respond to your comment!!!  :)

Still plugging away on the 1972 K5 Blazer.  The axles are a hybrid Unimog404 portal box mounted to a Ford 9" centersection.... this allows the gearing to be brought WAY down (from 7.56:1 to 5.26:1) by swapping gears in the 3rd member, and makes the packaging of the axle simpler by removing that long pinion snout as well.

Haven't done much "axle specific" work lately, but still need to get them measured for lockers, axleshafts and get the plumbing for the CTIS completed.   It's not easy being a one-man-show.... everything takes forever.

 

Cheers!

-G

 

 

IMG_E3149.JPG

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36 minutes ago, MightAsWellK5 said:

  It's not easy being a one-man-show.... everything takes forever.

I humbly disagree with that statement.........lol

Regards Stephen 

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Completed all 4 axle ends and brake pipe mods tonight, so wheels now turn great, close tolerances mind, however I have a plan if that becomes an issue

Calipers and axle end now double up as a internal wheel scraper to stop the build up of mud etc....lol

Also looking at a spare wheel carrier, that will lift the wheel off the deck and also swing away to allow access into the rear tub

Regards Stephen 

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3 hours ago, MightAsWellK5 said:

......only 4 years late to respond to your comment!!!  :)

Still plugging away on the 1972 K5 Blazer.  The axles are a hybrid Unimog404 portal box mounted to a Ford 9" centersection.... this allows the gearing to be brought WAY down (from 7.56:1 to 5.26:1) by swapping gears in the 3rd member, and makes the packaging of the axle simpler by removing that long pinion snout as well.

Haven't done much "axle specific" work lately, but still need to get them measured for lockers, axleshafts and get the plumbing for the CTIS completed.   It's not easy being a one-man-show.... everything takes forever.

 

Cheers!

-G

 

 

IMG_E3149.JPG

Welcome to the forum Greg! 

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13 hours ago, MightAsWellK5 said:

......only 4 years late to respond to your comment!!!  :)

Still plugging away on the 1972 K5 Blazer.  The axles are a hybrid Unimog404 portal box mounted to a Ford 9" centersection.... this allows the gearing to be brought WAY down (from 7.56:1 to 5.26:1) by swapping gears in the 3rd member, and makes the packaging of the axle simpler by removing that long pinion snout as well.

Haven't done much "axle specific" work lately, but still need to get them measured for lockers, axleshafts and get the plumbing for the CTIS completed.   It's not easy being a one-man-show.... everything takes forever.

 

Cheers!

-G

 

 

IMG_E3149.JPG

Nice work!

 

I’m with the others - working by yourself is far more peaceful, less chaotic and more cathartic.  Of course, the best situation would be to work alone but have four arms…

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20 hours ago, MightAsWellK5 said:

......only 4 years late to respond to your comment!!!  :)

Still plugging away on the 1972 K5 Blazer.  The axles are a hybrid Unimog404 portal box mounted to a Ford 9" centersection.... this allows the gearing to be brought WAY down (from 7.56:1 to 5.26:1) by swapping gears in the 3rd member, and makes the packaging of the axle simpler by removing that long pinion snout as well.

Haven't done much "axle specific" work lately, but still need to get them measured for lockers, axleshafts and get the plumbing for the CTIS completed.   It's not easy being a one-man-show.... everything takes forever.

 

Cheers!

-G

 

 

IMG_E3149.JPG

This looks cool!

I'm sure we'll all be up for a build thread on this one! 

Steve

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Don't shoot me yet......

Just having a play about

Below is part of my spare wheel containment, swing open and pivot down holder

Thoughts appreciated as always

20240716_125525.thumb.jpg.828292ded0fe2b9dbda99cd7e853ce0e.jpg

20240716_140019.thumb.jpg.a7d651d52556b9f09f710da9f10568f8.jpg

20240716_140051.thumb.jpg.24f36755a2d39dc02931d8bd37711dec.jpg

regards Stephen 

 

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22 hours ago, Stellaghost said:

And another one

20240715_151545.thumb.jpg.6bd15ff08c33d5c784efb02801dc692c.jpg

Turned my head onto this

20240715_151508.thumb.jpg.4db4bfcc641a102c4f3284d16f8fe136.jpg

just missed out on an x marks the spot for scarring.......lol

really need to buy a bump cap

regards Stephen 

Paint that pink or safety yellow😁

 

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11 minutes ago, Stellaghost said:

Don't shoot me yet......

Just having a play about

Below is part of my spare wheel containment, swing open and pivot down holder

Thoughts appreciated as always

20240716_125525.thumb.jpg.828292ded0fe2b9dbda99cd7e853ce0e.jpg

20240716_140019.thumb.jpg.a7d651d52556b9f09f710da9f10568f8.jpg

20240716_140051.thumb.jpg.24f36755a2d39dc02931d8bd37711dec.jpg

regards Stephen 

 

Land Rover spider webb it is!  Can't wait to see the swing/fold mechanism taking shape

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1 hour ago, Stellaghost said:

Don't shoot me yet......

Just having a play about

Below is part of my spare wheel containment, swing open and pivot down holder

Thoughts appreciated as always

20240716_125525.thumb.jpg.828292ded0fe2b9dbda99cd7e853ce0e.jpg

20240716_140019.thumb.jpg.a7d651d52556b9f09f710da9f10568f8.jpg

20240716_140051.thumb.jpg.24f36755a2d39dc02931d8bd37711dec.jpg

regards Stephen 

 

My 'Spidey Senses' are tingling.

Regards, Mark

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3 hours ago, Stellaghost said:

Don't shoot me yet......

Just having a play about

Below is part of my spare wheel containment, swing open and pivot down holder

Thoughts appreciated as always

20240716_125525.thumb.jpg.828292ded0fe2b9dbda99cd7e853ce0e.jpg

20240716_140019.thumb.jpg.a7d651d52556b9f09f710da9f10568f8.jpg

20240716_140051.thumb.jpg.24f36755a2d39dc02931d8bd37711dec.jpg

regards Stephen 

 

Please tell us you won’t be wearing a tight blue and red lycra onesie while driving. 

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