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Had a bit more experimentation, last night I could not punch through 3mm aluminium but 2 mm was champion, not using hydraulics just using drill press and leverage on handle

So tonight I pre- drilled and now I can punch through 3mm

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So just need to mark out pre- drill holes and sort out a clamping system to keep all aligned and have a shot at full panel regards Stephen 

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 Had a go at punching 18 holes tonight, only another 80 for this section.....lol

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So thoughts please, do you think it will look OK when cleaned up and painted.

Only another 400 holes to punch, it is quite tedious

Again thoughts good or bad

Regards Stephen 

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8 minutes ago, TD5toV8110 said:

It will be awesome.

I know it's not your style, buuuut, Is there not a local plasma cutting place (or laser cutting)

It would be 10 minutes designing it on screen, then 1 minute cutting it out. 

Cheers

Dave

 

Thanks

Yes I'm stubborn...........

Don't have a local plasma cutter, although I've never really looked...something to do with stubbornness.......lol

Regards Stephen

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2 hours ago, Stellaghost said:

Like I said purists will have to stay offended.......lol

Regards Stephen

Also @landroversforever have you

seen the price of a lightweight grill? To find a replacement is hard enough with out people asking phone numbers for a piece of mesh 😂

 

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9 minutes ago, dangerous doug said:

Also @landroversforever have you

seen the price of a lightweight grill? To find a replacement is hard enough with out people asking phone numbers for a piece of mesh 😂

 

I did consider getting some 3mm wide aluminium strips and weaving them together with some round aluminium bar for the outside, but that would have been a ridiculous amount of pass overs to braze / tig together

What I'm doing is also quite long winded but a couple of hours after with an air file and it should look not too bad, any imperfections will be masked by paint and front winch to a degree. Also my previous mesh was a homemade affair with 1" weld mesh so was never going to look 100% regards Stephen

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It'll look fine, yes you'll struggle to get them all perfectly in line and straight. By the time you've rattled a file around it and thrown some paint at it, it'll be straighter than the mesh version. To be fair you don't strike me as a concourse type of guy but it'll look neat and tidy.

Mike

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35 minutes ago, Stellaghost said:

Completed one of the side mesh panels, cleaned it up and gave it a bit of primer, agreed its not perfect but I think once painted green and on the vehicle it should look OK

Thoughts please gents

Regards Stephen 

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From here , that looks nice and straight.  As a whole on Sid it will look better that good😁   

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